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XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)

Engine, Cooling and Exhaust > Cooling System > Heater Core > Component Information > Service and Repair > L.H.D. > Page 3647

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Remove: 

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the soundproofing panel. See Soundproofing panel, replacing See: Body and Frame/Interior Moulding / Trim/Dashboard / Instrument
Panel/Service and Repair/Soundproofing Panel, Replacing 

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the screw for the heat exchanger

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the mounting brackets for the pipes.

Position plenty of paper under the heat exchanger and around the pipes.
Drain the coolant into a suitable container.
Detach the pipes and move them out of the way.
Pull out the heat exchanger.

Installing the heat exchanger

Note! Always use new O-rings.

Install the heat exchanger carefully.
Screw the heat exchanger into place.

Install: 

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the upper pipe

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the striker plate using round-nosed pliers.

Press in: 

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the pipes using a screwdriver

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the catch using a pair of pliers.

Install: 

Engine, Cooling and Exhaust > Cooling System > Heater Core > Component Information > Service and Repair > L.H.D. > Page 3647

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