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volvo Workshop Repair Guides


XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)

Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Intake Manifold Gasket > Component Information > Service and Repair > Page 3362

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Disconnect the dip stick pipe

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Slacken off the lower screws for the intake manifold a few turns

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Remove the mounting screws in the upper row and the outer screws in the lower row

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Remove the intake manifold by lifting it approximately 20 mm

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Remove the nipple for the water heated crankcase ventilation.

Allow the crankcase ventilation hose to run through the intake manifold without disconnecting it from the flame trap.

Transferring components when replacing the intake manifold

Transfer the electronic throttle module.
Use a new gasket.
Tighten.

Installation

Installing the intake manifold and gasket

Note! For tightening torques, see Specifications See: Specifications/Mechanical Specifications/Tightening Torque.

Note! Make sure that the gasket faces are clean.

Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Intake Manifold Gasket > Component Information > Service and Repair > Page 3362

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