XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)
Disconnect the dip stick pipe
Slacken off the lower screws for the intake manifold a few turns
Remove the mounting screws in the upper row and the outer screws in the lower row
Remove the intake manifold by lifting it approximately 20 mm
Remove the nipple for the water heated crankcase ventilation.
Allow the crankcase ventilation hose to run through the intake manifold without disconnecting it from the flame trap.
Transferring components when replacing the intake manifold
Transfer the electronic throttle module.
Use a new gasket.
Installing the intake manifold and gasket
Note! For tightening torques, see Specifications See: Specifications/Mechanical Specifications/Tightening Torque.
Note! Make sure that the gasket faces are clean.