XC90 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005)
Remove the bevel gear according to: Bevel gear, replacing See: Automatic Transmission/Transaxle/Service and Repair/Removal and
Replacement/Automatic Transmission Components/Bevel Gear Bevel gear, replacing, TF-80SC AWD See: Automatic Transmission/Transaxle/Service
and Repair/Removal and Replacement/Automatic Transmission Components/Bevel Gear.
Action for worn splines in sleeve
Cut a - 40 mm piece of cardboard and use as protection to prevent grinding chips from ending up in the transmission. Apply a thick bead of grease or
Vaseline on the seal in the sleeve. Press the piece of cardboard against the seal.
Grind a groove in the inside of the sleeve to enable the expander999 5777 Extractor See: Tools and Equipment/999 5777 Extractor to get a hold.
The sleeve can also be heated with a hot-air gun or induction heater.