XC90 AWD V8-4.4L VIN 85 B8444S (2005)
Install the return line on the oil cooler as shown.
Install hose on the return line with a hose clamp. 999 7363 Hose See: Tools and Equipment/999 7363 Hose
Caution! The plastic hose is quite hard. Tighten the hose clamp hard to avoid leakage in the connection.
Warning! Be prepared to collect escaping fluid.
Fill with 4 l of oil. Use transmission fluid. Refer to: Lubrication transmission See: Transmission and Drivetrain/Automatic
Transmission/Transaxle/Specifications
Apply the parking brake. Move the gear selector lever to position P.
Start and run the engine at idle.
Shift through all the positions between P and D on the gear selector. Stop for 2 seconds per position. Switch off when air bubbles are visible in the hose.
Fill with 2 liters of oil. Start the engine again and allow it to idle. Switch off when air bubbles are visible in the hose.
Fill with 2 liters of oil again. Start the engine and allow it to idle. Switch off when air bubbles are visible in the hose.
Install return hose to transmission and oil cooler.
Remove the integrated level plug.
Top up with oil until it starts to run out of the transmission.
Install the level plug by hand.
Check the oil level. Refer to: Oil level, checking, TF-80SC AWD See: Transmission and Drivetrain/Automatic Transmission/Transaxle/Service and
Repair/Procedures/Oil Level, Checking
Reset the counter when replacing the transmission.
