audi Workshop Repair Guides

Audi A4 Workshop Service and Auto Repair Manuals

Checking cylinder bores > < Removing and installing needle bearing in dual-mass flywheel
6-Cylinder engine (5-valve turbo), Mechanics
Dismantling and assembling cylinder block, crankshaft and flywheel
Pistons and piston rings
 
V13-0860

Pistons

→ Position: arrow on piston crown must always face in direction of travel.

  • ‒ Mark cylinder number on piston crown with waterproof felt pen.

Note:

Do not use a centre-punch or similar, as pistons have a special coating.

 
V13-0862

Checking piston diameter

  • ‒ → Measure pistons approx. 10 mm from bottom of skirt, at 90° to piston pin axis.
    • ‒ Difference between actual and nominal diameter:
      not more than 0.04 mm.
 
V13-0462

→ Ring-to-groove clearance

Clearance when new

Wear limit

0.02 ... 0.08 mm

0.10 mm

 
V13-0016

→ Checking piston ring gap

  • ‒ Push ring in squarely to a position approx. 15 mm from bottom end of cylinder.

Piston ring

Gap when new

Wear limit

1

0.35 ... 0.50 mm

1.0 mm

2

0.50 ... 0.70 mm

1.4 mm

3

0.25 ... 0.50 mm

0.8 mm

Checking cylinder bores > < Removing and installing needle bearing in dual-mass flywheel