audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling peened triple roller joint AAR 2600 i or 3300 i > < Removing and installing drive shaft
Exploded view of drive shaft
Exploded view of drive shaft
Peened triple roller joint AAR 2600 i with outer constant velocity joint (85/88 mm dia.)
Peened triple roller joint AAR 3300 i with outer constant velocity joint (94/100 mm dia.)
Peened triple roller joint AAR 3300 i with outer constant velocity joint (99/106 mm dia.)
   
1 - Hose clip
q   Always renew if removed
q   Tightening → Chapter
2 - Boot with adapter for triple roller joint
q   Boot must rest in groove and on contour of joint body
q   Briefly lift boot to equalise pressure before tightening hose clip
3 - Hose clip
q   Always renew if removed
q   Tightening → Chapter
4 - Circlip
q   Always renew if removed
q   Fit into annular groove on shaft before installing (no longer visible once joint is installed)
q   Before fitting constant velocity joint, align circlip centrally with opening facing upwards.
5 - Outer constant velocity joint
q   Renew only as complete unit
q   Removing → Anchor
q   Checking → Chapter
q   Installing → Anchor
q   Greasing → Anchor
q   Grease splines on drive shaft lightly with grease used in joint when fitting joint onto drive shaft
6 - Bolt
q   200 Nm +180°
q   Always renew if removed
q   Before securing, clean the threads in the CV joint using a thread tap.
q   Keep to specified sequence when loosening and tightening bolt securing drive shaft to wheel hub → Chapter
7 - Hose clip
q   Always renew if removed
q   Tightening → Chapter
8 - Boot for outer constant velocity joint
q   Check for splits and chafing
q   Briefly lift boot to equalise pressure before tightening hose clip
9 - Hose clip
q   Always renew if removed
q   Tightening → Chapter
10 - Drive shaft
q   Removing and installing → Chapter
11 - Circlip
q   For correct version refer to → Electronic parts catalogue
12 - Triple roller spider
q   Chamfer -arrow- faces towards drive shaft splines
q   Grease splines on drive shaft lightly with grease used in joint when fitting triple roller spider onto drive shaft
13 - Circlip
q   Always renew if removed
q   Insert in groove on shaft
14 - Bolt
q   For correct version refer to → Electronic parts catalogue
q   Tightening torque → Item
15 - Joint body

Grease quantity and type
Regrease joint when renewing boot.
For required grease filling of joints, refer to → Electronic parts catalogue.
  Note
Note that different types of grease are required for outer and inner joints.
   
 Greaseof which in:
Outer jointTotal quantityJointBoot
Ø mm[g][g][g]
85/88128/9064/506040
94/100194/140100/8094/60
99/106280100180
Inner joint   
 1608080

   

Dismantling and assembling peened triple roller joint AAR 2600 i or 3300 i > < Removing and installing drive shaft