ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Coolant Shutoff Valve > < Cooling Fan Motor and Shroud
Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma) - Coolant Outlet Connector C-MAX 2003.75 (06/2003-)
Removal and Installation

Special Tool(s)

Remover/Installer, Coolant Hose Clamp

303-397

  1. Drain the cooling system.
    For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma), General Procedures).
  1. Lower the vehicle.

  1. Remove the air cleaner outlet pipe.
    • Loosen the air cleaner outlet pipe retaining clamps.
  1. Remove the ignition coil pack.
    For additional information, refer to: Ignition Coil Pack (303-07A Engine Ignition - 1.6L Duratec-16V (Sigma), Removal and Installation).

5. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Coolant expansion tank to cylinder head coolant hose
See Removal Detail
3
-
Coolant outlet connector to heater core coolant hose
See Removal Detail
4
-
Engine coolant temperature (ECT) sensor electrical connector
5
-
ECT sensor
6
-
Coolant outlet connector to radiator lower coolant hose
See Removal Detail
7
-
Coolant shutoff valve to thermostat housing coolant hose
See Removal Detail
8
-
Coolant shutoff valve electrical connector
9
-
Coolant shutoff valve
10
-
Coolant shutoff valve O-ring seal
11
-
Coolant outlet connector
12
-
Coolant outlet connector gasket

6. To install, reverse the removal procedure.

Removal Details

Item 1 : Coolant expansion tank to cylinder head coolant hose retaining clip

  1. Detach the coolant expansion tank to coolant outlet connector coolant hose retaining clip from the coolant hose.

Item 2 : Coolant expansion tank to cylinder head coolant hose

  1. Using a suitable tool, disconnect the coolant expansion tank to coolant outlet connector coolant hose.

Item 3 : Coolant outlet connector to heater core coolant hose

  1. Using the special tool, disconnect the coolant outlet connector to heater core coolant hose.

Item 6 : Coolant outlet connector to radiator lower coolant hose

  1. Using the special tool, disconnect the coolant outlet connector to radiator coolant hose.

Item 7 : Coolant shutoff valve to thermostat housing coolant hose

  1. Using the special tool, disconnect the coolant shutoff valve to thermostat housing coolant hose.

Coolant Shutoff Valve > < Cooling Fan Motor and Shroud