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Air Conditioning (A-C) Compressor - 1.8L Duratorq-TDCi (Lynx) Diesel > < Air Conditioning (A-C) Compressor - 1.6L Duratorq-TDCi (DV) Diesel
Air Conditioning - Air Conditioning (A/C) Compressor—1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) C-MAX 2003.75 (06/2003-)
Removal and Installation

  1. Drain the air conditioning system. For additional information, refer to Section  412-00 Climate Control System - General Information.
  1. Remove the A/C compressor drive belt. For additional information, refer to Section  303-05 Accessory Drive.

3. Remove the components in the order indicated in the following illustration(s) and table(s).

CAUTION:
CAUTION:Seal the refrigerant lines and the A/C compressor to prevent dirt ingress.

 
Item
Part Number
Description
1
-
A/C compressor clutch connector
2
-
Bolt for A/C compressor refrigerant line to suction accumulator
3
-
A/C compressor refrigerant line to suction accumulator
4
-
Seal for A/C compressor refrigerant line to suction accumulator
5
-
Bolt for A/C compressor refrigerant line to condenser
6
-
A/C compressor refrigerant line to condenser
7
-
Seal for A/C compressor refrigerant line to condenser
8
-
A/C compressor retaining bolts
9
-
Bolt, A/C compressor heat shield
10
-
A/C compressor heat shield
11
-
A/C compressor bolt
12
-
A/C compressor
14
15
-
A/C compressor clutch field coil
See Removal Detail
See Installation Detail

4. To install, reverse the removal procedure.

  1. Check the A/C clutch air gap. For additional information, refer to Section  412-00 Climate Control System - General Information.

Removal Details

Item 13 : A/C compressor drive plate

  1. Remove the A/C compressor drive plate bolt.

Item 14 : A/C compressor pulley

  1. NOTE:
    NOTE:If necessary, remove a seized A/C compressor pulley using a suitable remover.
    Remove the A/C compressor pulley snap ring.
    • Remove the distance washers.
    • Discard the pulley snap ring.

Item 15 : A/C compressor clutch field coil

  1. Remove the clutch field coil snap ring.

  1. NOTE:
    NOTE:Mark the installation position of the A/C compressor clutch connector in relation to the compressor housing.
    Detach the clutch field coil.

Installation Details

Item 15 : A/C compressor clutch field coil

CAUTION:
CAUTION:Do not tilt the clutch field coil when installing in the A/C compressor.
NOTE:
NOTE:Installation position of the A/C compressor clutch connector in relation to the compressor housing.

Item 14 : A/C compressor pulley

NOTE:
NOTE:Install a new A/C compressor pulley snap ring.

Air Conditioning (A-C) Compressor - 1.8L Duratorq-TDCi (Lynx) Diesel > < Air Conditioning (A-C) Compressor - 1.6L Duratorq-TDCi (DV) Diesel