| Disassembly and Assembly of Subassemblies Disassembly | | -
NOTE:If damage is detected during the checking procedure, the differential should be replaced. Inspect the differential for damage. - Inspect the differential housing.
- Inspect the differential bearing shim.
- Inspect the differential housing bearing.
- Inspect the pinion shaft roll pin.
- Inspect the pinion shaft.
- Inspect the pinion thrust washer.
- Inspect the pinion gear.
- Inspect the side gear thrust washer.
- Inspect the differential side gear.
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Inspect the final drive planet and carrier for damage. - Inspect the pinion gear teeth.
- Inspect the thrust bearing surfaces.
- Inspect the bushing surfaces.
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CAUTION:Do not disassemble the planet carrier. NOTE:If the measurement exceeds specification, install a new final drive carrier. Using a feeler gauge, measure the final drive planet gear end play. | | | -
NOTE:Do not remove the final drive pinion shaft retaining ring. Remove the differential pinion shaft. - Remove the pinion shaft roll pin.
- Remove the differential pinion shaft.
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Remove the pinion gears and thrust washers. - Turn the differential pinion gears through 90 degrees and remove.
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Remove the differential side gears and differential side gear thrust washers. | | | -
Clean all parts thoroughly in clean solvent and blow dry with moisture-free regulated compressed air. | | | -
Inspect the differential components for damage and wear. - Inspect the thrust washer surface.
- Inspect the thrust bearing surface.
- Inspect the pinion shaft.
| Assembly | | -
Install the differential side gears and thrust washers. | | | -
Install the differential pinion gears and thrust washers. - Rotate the differential pinion gears through 90 degrees to align with pinion shaft.
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Install the differential pinion shaft. - Install the pinion shaft.
- Install the roll pin.
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