ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Handles, Locks, Latches and Entry Systems - Front Door Latch Fusion 2002.75 (06/2002-)
Removal and Installation

Removal

  1. Remove the front door window glass. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

  1. Disconnect the wiring harness at the A-pillar and push it into the door.

  1. Disconnect and detach the exterior mirror electrical connector from the door.

  1. Remove the front door latch retaining screws.

  1. Remove the front door lock cylinder cover retaining screw and remove the front door lock cylinder cover.

  1. Remove the exterior front door handle.

  1. Remove the exterior front door handle gasket.

  1. Remove the exterior front door handle reinforcement plate retaining nut.

  1. Push the front door lock cylinder and exterior front door handle reinforcement plate into the door by releasing the clips.

  1. Remove the front door inner panel retaining bolts.

  1. NOTE:
    NOTE:When lifting the front door inner panel away from the lower edge of the door panel, make sure the window regulator is clear of the door panel.
    Remove the front door inner panel.
    1. Rotate the front door inner panel counterclockwise and push it forwards.
    1. Lift the front door inner panel away from the lower edge of the door panel.
    1. Pull the front door inner panel downwards to release it.

  1. Detach the front door latch support panel from the front door inner panel.

  1. Disconnect the front door latch electrical connector.
    • Slide the locking tab.

  1. Pull the front door latch remote cable and grommet through the front door inner panel.

  1. Detach the front door glass runner to reveal the front door latch retaining screw.

  1. Remove the front door latch retaining screws.

  1. Slide the front door latch off the front door latch support panel.

  1. Rotate the clip clockwise to release the exterior front door handle connecting rod.

  1. Rotate the front door latch clockwise to release the front door lock cylinder connecting rod.

  1. Remove the front door latch remote cable from the front door latch.

Installation

  1. Install the front door latch remote cable to the door latch.

  1. Rotate the front door latch counterclockwise to install the front door lock cylinder connecting rod.

  1. Rotate the clip counterclockwise to install the exterior front door handle connecting rod.

  1. Slide the front door latch onto the front door latch support panel.

  1. Install the front door latch retaining screws.

  1. Install the front door glass runner.

  1. Install the front door latch remote cable and grommet to the front door inner panel.

  1. Connect the front door latch electrical connector.
    • Slide the locking tab.

  1. Install the front door latch support panel to the front door inner panel.

  1. NOTE:
    NOTE:It is necessary to install the wiring harness into the front door before installing the front door inner panel.
    Install the front door inner panel.
    1. Push the front door inner panel upwards to locate it.
    1. Lower the front door inner panel into the bottom of the door.
    1. Rotate the front door inner panel clockwise and push it rearwards.

  1. Pull the front door lock cylinder and exterior front door handle reinforcement plate into the door until the clips fully engage.

  1. Install the front door inner panel retaining bolts.

  1. Install the exterior front door handle reinforcement plate retaining nut.

  1. Install the exterior front door handle gasket.

  1. Push and hold the front door latch connecting rod downwards with a screwdriver to allow the exterior front door handle to install.

  1. Install the exterior front door handle.

  1. Install the front door lock cylinder cover and the front door lock cylinder cover retaining screw.

  1. Install the front door latch retaining screws.

  1. Connect and attach the exterior mirror electrical connector to the door.

  1. Install the wiring harness into the front door and connect the wiring harness at the A-pillar.
  1. Install the front door window glass. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

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