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Oil Pump > < Cylinder Head

Mondeo 1997 (08.1996-09.2000)

Engine - Vehicles Built From: 05/1998 1.6L/1.8L/2.0L - Oil Pan Mondeo 1997 (08/1996-09/2000)
In-vehicle Repair

Special Tool(s)

Impact hammer

205-047 (15011)

Remover, oil pan

303-633 (21227)
General Equipment
Stud, M6 x 20
Materials
Name
Specification
Sealer
Oil pan WSE-M4G323-A4 
Engine oil
WSS-M2C912-A1 

Removal

  1. Raise the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Drain the engine oil by the drain plug and remove the oil pan bolts.

  1. CAUTION:
    CAUTION:In order to avoid damaging the mating face, only use the specified special tools to detach the oil pan. Do not use a chisel or a screwdriver for removal.
    Detach the oil pan.
    • Attach the special tools and tighten the lock nut against the oil pan. Use several blows to loosen the oil pan from the intermediate housing.
    • Once the oil pan is loosened, turn it through 90° and take it off.

Installation

  1. Preparatory operations
      NOTE:
      NOTE:Do not damage the mating faces.
    • Clean the mating faces.
      NOTE:
      NOTE:The mating faces must be free of oil and sealer residue.
    • Clean off any oil residue or sludge from the oil pan.

  1. CAUTION:
    CAUTION:Use studs. If any sealer gets into the blind holes this can cause damage to the lower crankcase.
    Screw 10 studs (M6 x 20) into the indicated blind holes.

  1. NOTE:
    NOTE:Attach the oil pan within 10 minutes of applying the sealer.
    Apply a 3 mm thick bead of sealerto the oil pan flange.

  1. NOTE:
    NOTE:Once the oil pan has made contact with the lower crankcase it must not be removed.
    NOTE:
    NOTE:Tightening sequence
    Attach the oil pan and tighten the bolts in two stages. Screw in the drain plug with a new seal (shown on an engine removed from the vehicle).
    • Stage 1: 6 Nm
    • Stage 2: 10 Nm
  1. Lower the vehicle.
  1. Fill up with engine oil.
    • Refer to the General Specifications for the correct amount of engine oil .

Oil Pump > < Cylinder Head