ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Charge Air Cooler - 2.0L Duratorq-Di-TDDi (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.2L Duratorq-TDCi (Puma) Diesel > < Air Cleaner Intake Pipe - 2.5L Duratec-VE (VE6)-3.0L Duratec-SE (VE6)-2.0L Duratorq-Di-TDDi (Puma) Diesel-2.0L Duratorq-TDCi (Pu

Mondeo 2001 (10.2000-02.2007)

Intake Air Distribution and Filtering - Air Cleaner Intake Pipe—3.0L Duratec-ST (VE6) Mondeo 2001 (10/2000-02/2007)
Removal and Installation

Removal
  1. Remove the air cleaner outlet pipe.
    • Disconnect the intake air bypass hose.
    • Disconnect the positive crankcase ventilation (PCV) hoses.
    • Detach the air cleaner outlet pipe retaining clips.

  1. Disconnect the mass air flow (MAF) sensor electrical connector.

  1. Remove the air cleaner housing.
    • Detach the secondary air intake upper pipe from the air cleaner.

  1. Remove the air cleaner intake pipe upper retaining bolt from the front inner fender.

  1. Remove the left-hand radiator undershield retaining screws.
  1. Remove the left-hand front road wheel and tire. For additional information, refer to Section  204-04 Wheels and Tires.

  1. Remove the left-hand front fender splash shield.

  1. Remove the center air cleaner intake pipe retaining bolt.

  1. Remove the lower air cleaner intake pipe retaining bolt.

  1. Remove the upper air cleaner intake pipe.

  1. Remove the center air cleaner intake pipe.

  1. Detach the fog lamp wiring harness from the lower air cleaner intake pipe.
  1. Lower the vehicle.

  1. Remove the radiator grille.

  1. Remove the lower air cleaner intake pipe.

Installation

  1. To install reverse the removal procedure.

Charge Air Cooler - 2.0L Duratorq-Di-TDDi (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.2L Duratorq-TDCi (Puma) Diesel > < Air Cleaner Intake Pipe - 2.5L Duratec-VE (VE6)-3.0L Duratec-SE (VE6)-2.0L Duratorq-Di-TDDi (Puma) Diesel-2.0L Duratorq-TDCi (Pu