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Mondeo 2007.5 (02.2007-)

Engine - 2.0L Duratec-HE (MI4) - Engine Mondeo 2007.5 (02/2007-)

Installation

Special Tool(s)
205-316A
Alignment Pins, Subframe

303-122
Lifting Bracket, Engine
Materials
Name
Specification
Grease
SA-M1C9107-A
General Equipment
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Transmission jack
  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. WARNING:
    WARNING:Support the engine/transmission on wood blocks and secure with suitable straps.
    General Equipment: Mounting table set

  1. Remove the Special Tool(s): 303-122
    General Equipment: Hydraulic jib crane

  1. Torque: 48 Nm
  1. Refer to: Anlasser (303-06 Anlasssystem - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), Removal and Installation).

  1. CAUTION:
    CAUTION:Make sure that no components catch.
    Lower the vehicle to take the load off the engine mountings.

  1. Loosen: 2 turn(s)

  1. Torque: 133 Nm

  1. Torque: 15 Nm

  1.  
    1. Torque: 80 Nm
    1. NOTE:
      NOTE:Only tighten the bolts finger tight at this stage.
  1. Remove the assembly stand.

  1. Torque: 80 Nm

  1. Torque: 90 Nm

Vehicles with PCM security shield

  1. Tighten the shear bolt until the head is sheared off.

  1. Torque: 3 Nm
Vehicles without PCM security shield
All vehicles

  1. Torque: 25 Nm

  1. CAUTION:
    CAUTION:Jointing compound must not be used forward of the catalytic converter.
    NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.

  1. CAUTION:
    CAUTION:Make sure that no components catch.
    NOTE:
    NOTE:This step requires the aid of another technician.
    General Equipment: Transmission jack

  1.  
    1. Insert the washer, with inside diameter 22 mm, outside diameter 44 mm and height 5 mm, into the front subframe above the alignment hole.
    1. Insert the alignment pin through the front subframe alignment holes and the washer.
      Special Tool(s): 205-316A
    1. Slide the locking plates on top of the washer and into the groove of the special tool and tighten the alignment pin sleeve.

  1.  
    1. NOTE:
      NOTE:Make sure that new components are installed.
      Torque:
      Stage 1:
      150 Nm
      Stage 2:
      90°
    1. Torque: 120 Nm
    1. Torque: 30 Nm
  1. Remove the Special Tool(s): 205-316A

  1. On both sides.
    Torque:
    Stage 1:
    140 Nm
    Stage 2:
    45°
  1. Install the following items:
    1. Refer to: Antriebswelle vorn rechts (205-04 Vorderradantriebswellen, Removal and Installation).
    1. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. Torque: 85 Nm

  1. Torque: 24 Nm

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.
    NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.
    Grease the stud bolt.
    Material: Grease

  1. Torque: 55 Nm

  1. Torque: 48 Nm

  1.  
    1. Torque: 48 Nm
    1. Torque: 10 Nm

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.
    Torque: 48 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. Torque: 25 Nm

  1. General Equipment: Hose clamp remover/installer

  1. CAUTION:
    CAUTION:Gearshift cables must not be kinked or bent.

  1. Torque: 12 Nm

  1.  
    1. Torque: 25 Nm
    1. Torque: 15 Nm
  1. Refer to: Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (MTX-75) (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).

  1. Torque: 12 Nm

  1. Torque: 12 Nm
  1. Install the following items:
    1. Refer to: Antriebsriemen - Zusatzaggregate (303-05 Antrieb - Zusatzaggregate - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), Removal and Installation).
    1. Right-hand headlamp
      Refer to: Headlamp Assembly (417-01A Exterior Lighting, Removal and Installation).
    1. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Refer to: Kühlsystem entleeren, mit Kühlmittel auffüllen und entlüften (303-03 Kühlsystem - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), General Procedures).

  1. Refer to: Front Toe Adjustment (204-00 Suspension System - General Information, General Procedures).

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