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Puma 1998 (06.1997-12.2001)

Engine - 1.4L Zetec-SE (Sigma)/1.6L - Cylinder Head Puma 1998 (06/1997-12/2001)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Pliers, valve adjusting shims

303-196 (21-107)
Materials
Name
Specification
Engine Oil
WSS-M2C912-A1 

Disassembly
  1. CAUTION:
    CAUTION:The cylinder head must be placed on a soft surface, e.g. rubber.
    NOTE:
    NOTE:The new cylinder head is supplied with new valves but without studs.
    Detach the intake manifold.
    • Remove the gaskets.
  1. Remove the components.
    1. Exhaust manifold and gasket
    1. Camshaft position (CMP) sensor and heat shield

  1. Detach the cylinder head ancillary components.
    1. Engine lifting eyes (vehicles built up to 07/1998).
    1. Fuel distribution tube and two plastic centering washers
    1. Engine lifting eye.
    1. Ignition coil
    1. Coolant outlet housing with new gasket.

Assembly
  1. CAUTION:
    CAUTION:Always place the cylinder head onto a soft surface, e.g. rubber.
    NOTE:
    NOTE:The new cylinder head is supplied with valves, but without studs for the exhaust manifold.
    Install new studs on the new cylinder head.
  1. Install the cylinder head components.
    1. Engine lifting eye (Vehicles built up to 07/1998 inclusive)
    1. Install the fuel rail with two plastic centering washers.
    1. Install the engine lifting eye.
    1. Install the ignition coil.
    1. Install the coolant outlet housing with new gasket.

  1. NOTE:
    NOTE:Renew the exhaust manifold gasket.
    Install the components.
    1. Install the exhaust manifold and gasket.
    1. Install the CMP sensor and heat shield.

  1. NOTE:
    NOTE:Renew the gaskets.
    Install the intake manifold.

Assembly > < In-vehicle Repair|Disassembly|Engine