ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Roof Panel - VIN Plate Body Style Code: S, Vehicles With: Glass Roof Panel > < Roof Panel - VIN Plate Body Style Code: S, Vehicles Without: Glass Roof Panel
Roof Sheet Metal Repairs - Roof Panel—VIN Plate Body Style Code: M, Vehicles Without: Glass Roof Panel S-MAX/Galaxy 2006.5 (03/2006-)
Removal and Installation

  1. Replacement parts
    • Roof panel

Removal

  1. General Notes
    • Necessary removal work: Tailgate, doors, windshield, side windows, headliner, interior trim panels and rear lights.
    • Move the wiring harness away from the working area.

  1. Roof panel
    • Mill out the spot welds.

  1. Rear roof panel
    • Grind out the spot welds starting from the front side of the vehicle..

  1. Roof panel
    • Heat the bonded areas from the outside (approx. 170° C).

Installation

NOTE:
NOTE:Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the welding equipment instructions contained in sub-section 501-25 must be followed.

  1. NOTE:
    NOTE:In order to achieve a complete seal in the area of the tailgate mountings, a sufficient quantity of PU glass adhesive needs to be applied.
    Prepare the bonded areas
    • Apply PU glass adhesive to the roof crossmembers and the tailgate mountings.

  1. Offer up the roof panel and weld in place.
    • Resistance spot welding.

  1. Rear roof panel
    • Resistance spot welding.

Roof Panel - VIN Plate Body Style Code: S, Vehicles With: Glass Roof Panel > < Roof Panel - VIN Plate Body Style Code: S, Vehicles Without: Glass Roof Panel