S-MAX.Galaxy 2006.5 (03.2006-) Workshop Manual Manual Pages - Full Index

S-MAX.Galaxy 2006.5 (03.2006-) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-00 General Information
        • Description and Operation
          • About This Manual
          • Symbols Glossary
          • Health and Safety Precautions
          • Standard Workshop Practices
          • Solvents, Sealants and Adhesives
          • Road-Roller Testing
          • Air Conditioning (A-C) System Health and Safety Precautions
          • Battery and Battery Charging Health and Safety Precautions
          • Brake System Health and Safety Precautions
          • Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
          • Engine Cooling System Health and Safety Precautions
          • Diesel Fuel System Health and Safety Precautions
          • Window Glass Health and Safety Precautions
          • Supplemental Restraint System (SRS) Health and Safety Precautions
      • 100-01 Identification Codes
        • Description and Operation
          • Identification Codes
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Lifting
          • 100-02 Jacking and Lifting|Jacking
      • 100-04 Noise, Vibration and Harshness
        • Diagnosis and Testing
          • Noise, Vibration and Harshness (NVH)
          • General Procedures
            • Exhaust System Neutralizing
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • Diagnosis and Testing
          • Suspension System
          • General Procedures
            • Front Toe Adjustment
            • Rear Toe Adjustment
      • 204-01 Front Suspension
        • Description and Operation
          • Front Suspension
          • Removal and Installation
            • Front Wheel Bearing
            • Wheel Knuckle
            • Lower Arm
            • Front Stabilizer Bar
            • Front Stabilizer Bar Link
            • Front Stabilizer Bar Bushing
            • Shock Absorber and Spring Assembly
            • Disassembly and Assembly
              • Shock Absorber and Spring Assembly
      • 204-02 Rear Suspension
        • Description and Operation
          • Rear Suspension
          • Removal and Installation
            • Rear Wheel Bearing
            • Wheel Knuckle
            • Upper Arm
            • Front Lower Arm
            • Rear Stabilizer Bar
            • Rear Lower Arm
            • Rear Stabilizer Bar Link
            • 204-02 Rear Suspension|Removal and Installation|Spring
            • Rear Shock Absorber
            • Rear Stabilizer Bar Bushing
      • 204-04 Wheels and Tires
        • Description and Operation
          • Wheels and Tires
          • Tire Pressure Monitoring System
          • Diagnosis and Testing
            • Wheels and Tires
            • Removal and Installation
              • Wheel and Tire
              • Tire Low Pressure Sensor
              • Tire Pressure Monitoring System Front Antenna
              • Tire Pressure Monitoring System Module
              • Tire Pressure Monitoring System Rear Antenna
      • 204-05 Vehicle Dynamic Suspension
        • Description and Operation
          • Vehicle Dynamic Suspension
          • Removal and Installation
            • Front Suspension Height Sensor
            • Rear Suspension Height Sensor
            • Vehicle Front Vertical Accelerometer
            • Vehicle Rear Vertical Accelerometer
    • 205 Driveline
      • 205-04 Front Drive Halfshafts
        • Description and Operation
          • Front Drive Halfshafts
          • Removal and Installation
            • Front Halfshaft LH
            • Front Halfshaft RH
            • Intermediate Shaft
            • Inner Constant Velocity (CV) Joint Boot
            • Outer Constant Velocity (CV) Joint Boot
        • 205-04 Front Drive Halfshafts|Specifications
    • 206 Brake System
      • 206-00 Brake System - General Information
        • Description and Operation
          • Brake System
          • Diagnosis and Testing
            • Brake System
            • General Procedures
              • Brake System Bleeding
              • Brake System Pressure Bleeding
              • Front Brake Disc Runout Check
              • Rear Brake Disc Runout Check
      • 206-03 Front Disc Brake
        • 206-03 Front Disc Brake|Specifications
        • Diagnosis and Testing
          • Front Disc Brake
          • Removal and Installation
            • Brake Pads
            • Brake Caliper
      • 206-04 Rear Disc Brake
        • Diagnosis and Testing
          • Rear Disc Brake
          • Removal and Installation
            • Brake Pads
            • Brake Pads - Vehicles With: Electronic Parking Brake
            • Brake Caliper
        • 206-04 Rear Disc Brake|Specifications
      • 206-05 Parking Brake and Actuation
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • General Procedures
              • Electronic Parking Brake (EPB) Release Using the Vehicle Systems
              • Parking Brake Cable Adjustment
              • Electronic Parking Brake (EPB) Release When the Vehicle Has No Electrical Power
              • Removal and Installation
                • Parking Brake Switch - Vehicles With: Electronic Parking Brake
                • Parking Brake Control - Vehicles With: Center Armrest
                • Parking Brake Control - Vehicles Without: Center Armrest
                • Parking Brake Rear Cables
                • Parking Brake Module
                • Parking Brake Release Actuator
      • 206-06 Hydraulic Brake Actuation
        • Description and Operation
          • Diagnosis and Testing
            • Hydraulic Brake Actuation
            • Removal and Installation
              • Brake Master Cylinder - LHD
              • Brake Master Cylinder - RHD
              • Brake Pedal and Bracket - LHD
              • Brake Pedal and Bracket - RHD
          • Hydraulic Brake Actuation
      • 206-07 Power Brake Actuation
        • Diagnosis and Testing
          • Power Brake System
          • Removal and Installation
            • Brake Booster - LHD
            • Brake Booster - RHD
            • Brake Booster - 2.0L Duratorq-TDCi (DW) Diesel RHD
            • Brake Vacuum Pump - 2.5L Duratec (VI5)
      • 206-09A Anti-Lock Control
        • Description and Operation
          • Anti-Lock Control
          • Diagnosis and Testing
            • Anti-Lock Control
            • Removal and Installation
              • Front Wheel Speed Sensor
              • Rear Wheel Speed Sensor
              • Anti-Lock Brake System (ABS) Module
              • Hydraulic Control Unit (HCU)
      • 206-09B Anti-Lock Control - Stability Assist
        • Description and Operation
          • Anti-Lock Control - Stability Assist
          • Removal and Installation
            • Stability Assist Module
            • Steering Wheel Rotation Sensor
            • Yaw Rate Sensor and Accelerometer
    • 211 Steering System
      • 211-00 Steering System - General Information
        • 211-00 Steering System - General Information|Specifications
        • Description and Operation
          • Steering System
          • Diagnosis and Testing
            • Steering Gear Checks After a Collision
            • Steering System
            • General Procedures
              • Power Steering System Flushing
              • Power Steering System Bleeding
              • Power Steering System Filling
      • 211-02 Power Steering
        • Description and Operation
          • Diagnosis and Testing
            • Power Steering
            • Removal and Installation
              • Power Steering Pump - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
              • Power Steering Pump - 2.5L Duratec (VI5)
              • Power Steering Pump - 1.8L Duratorq-TDCi (Lynx) Diesel
              • Power Steering Pump - 2.0L Duratorq-TDCi (DW) Diesel, Vehicles With: Electro-Hydraulic Power Steering (EHPS)
              • Steering Gear
          • Power Steering
      • 211-03 Steering Linkage
        • Description and Operation
          • Steering Linkage
          • Diagnosis and Testing
            • Steering Linkage
            • Removal and Installation
              • Diagnosis and Testing|Removal and Installation|Tie Rod
              • Tie Rod End
      • 211-04 Steering Column
        • Description and Operation
          • Diagnosis and Testing
            • Steering Column
            • Removal and Installation
              • Steering Wheel
              • Steering Column
              • Disassembly and Assembly
                • Steering Column
          • Steering Column
      • 211-05 Steering Column Switches
        • Description and Operation
          • Steering Column Switches
          • Diagnosis and Testing
            • Steering Column Switches
            • Removal and Installation
              • Steering Column Multifunction Switch LH
              • Steering Column Multifunction Switch RH
              • Ignition Switch
              • Steering Wheel Module
              • Steering Column Lock Module
  • 3 Powertrain
    • 303 Engine
      • 303-01A Engine - 2.0L Duratec-HE (MI4)
        • 303-01A Engine - 2.0L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • 303-01A Engine - 2.0L Duratec-HE (MI4)|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance Adjustment
              • Removal and Installation
                • Intake Manifold
                • Crankshaft Front Seal
                • Valve Stem Seals
                • Camshafts
                • Engine Front Cover
                • Timing Chain
                • Cylinder Head
                • General Procedures|Removal and Installation|Oil Pan
                • Oil Pump - Vehicles Built Up To: 04-2006
                • Oil Pump - Vehicles Built From: 04-2006
                • Crankshaft Rear Seal
                • Crankshaft Pulley
                • Removal
                  • General Procedures|Removal and Installation|Engine
                  • Engine Accessories
                  • Disassembly
                    • General Procedures|Removal and Installation|Disassembly|Engine
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
                        • Engine Accessories
      • 303-01B Engine - 2.3L Duratec-HE (MI4)
        • 303-01B Engine - 2.3L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • 303-01B Engine - 2.3L Duratec-HE (MI4)|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance Adjustment
              • Removal and Installation
                • Intake Manifold
                • Crankshaft Front Seal
                • Valve Stem Seals
                • Camshafts
                • Engine Front Cover
                • Timing Chain
                • Cylinder Head
                • General Procedures|Removal and Installation|Oil Pan
                • Crankshaft Rear Seal
                • Oil Pump
                • Crankshaft Pulley
                • Removal
                  • Engine - Vehicles With: 6-Speed Automatic Transmission (AWF21)
                  • Engine Accessories
                  • Disassembly
                    • General Procedures|Removal and Installation|Disassembly|Engine
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Engine - Vehicles With: 6-Speed Automatic Transmission (AWF21)
                        • Engine Accessories
      • 303-01C Engine - 2.5L Duratec (VI5)
        • 303-01C Engine - 2.5L Duratec (VI5)|Specifications
        • Description and Operation
          • 303-01C Engine - 2.5L Duratec (VI5)|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance Adjustment
              • Removal and Installation
                • Intake Manifold
                • Valve Stem Seals
                • Crankshaft Front Seal
                • Camshafts
                • Camshaft Seal
                • Timing Belt
                • General Procedures|Removal and Installation|Oil Pan
                • Oil Pump
                • Exhaust Manifold
                • Cylinder Head
                • Crankshaft Rear Seal
                • Oil Cooler
                • Removal
                  • General Procedures|Removal and Installation|Engine
                  • Engine Accessories
                  • Disassembly
                    • General Procedures|Removal and Installation|Disassembly|Engine
                    • Disassembly and Assembly of Subassemblies
                      • Cylinder Head
                      • Assembly
                        • Assembly|Engine
                        • Installation
                          • Assembly|Installation|Engine
                          • Engine Accessories
      • 303-01D Engine - 1.8L Duratorq-TDCi (Lynx) Diesel
        • 303-01D Engine - 1.8L Duratorq-TDCi (Lynx) Diesel|Specifications
        • Description and Operation
          • 303-01D Engine - 1.8L Duratorq-TDCi (Lynx) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance Adjustment
              • Removal and Installation
                • Valve Cover
                • Crankshaft Front Seal
                • Valve Stem Seals
                • Camshaft
                • Camshaft Seal
                • Timing Belt
                • Exhaust Manifold
                • General Procedures|Removal and Installation|Oil Pan
                • Cylinder Head
                • Crankshaft Rear Seal
                • Removal
                  • Engine - Vehicles With: 5-Speed Manual Transmission (MTX-75)
                  • Engine - Vehicles With: 6-Speed Manual Transmission (MMT6)
                  • Engine Accessories
                  • Disassembly
                    • General Procedures|Removal and Installation|Disassembly|Engine
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Engine - Vehicles With: 5-Speed Manual Transmission (MTX-75)
                        • Engine - Vehicles With: 6-Speed Manual Transmission (MMT6)
                        • Engine Accessories
      • 303-01E Engine - 2.0L Duratorq-TDCi (DW) Diesel
        • 303-01E Engine - 2.0L Duratorq-TDCi (DW) Diesel|Specifications
        • Description and Operation
          • 303-01E Engine - 2.0L Duratorq-TDCi (DW) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • Removal and Installation
              • Crankshaft Front Seal
              • Intake Manifold
              • Valve Stem Seals
              • Camshafts
              • Camshaft Seal
              • Timing Belt
              • Exhaust Manifold
              • Cylinder Head
              • Diagnosis and Testing|Removal and Installation|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • Diagnosis and Testing|Removal and Installation|Engine
                • Engine Accessories
                • Disassembly
                  • Diagnosis and Testing|Removal and Installation|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
                        • Engine Accessories
      • 303-01F Engine - 2.2L Duratorq-TDCi (Puma) Diesel
        • 303-01F Engine - 2.2L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • Engine - Component Location
          • Engine - Overview
          • Engine - System Operation and Component Description
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Camshaft Timing
              • Engine Oil Draining and Filling
              • Removal and Installation
                • Intake Manifold
                • Crankshaft Front Seal
                • Valve Cover
                • Valve Stem Seals
                • Camshafts
                • Camshaft Seal
                • Timing Cover
                • Timing Belt
                • Exhaust Manifold
                • General Procedures|Removal and Installation|Oil Pan
                • Oil Pan Extension
                • Oil Cooler
                • Oil Filter Element
                • Oil Pump
                • Crankshaft Rear Seal
                • Removal
                  • General Procedures|Removal and Installation|Engine
                  • Engine Accessories
                  • Disassembly
                    • Disassembly and Assembly of Subassemblies
                      • Assembly
                        • Assembly|Engine
                        • Installation
                          • Assembly|Installation|Engine
                      • Cylinder Head
      • 303-03A Engine Cooling - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Cooling System Draining and Vacuum Filling
              • Removal and Installation
                • Thermostat - 2.3L Duratec-HE (MI4)
                • Thermostat - 2.0L Duratec-HE (MI4)
                • Coolant Pump
                • Radiator
                • Cooling Fan Motor and Shroud
                • Block Heater
        • 303-03A Engine Cooling - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)|Specifications
      • 303-03B Engine Cooling - 2.5L Duratec (VI5)
        • 303-03B Engine Cooling - 2.5L Duratec (VI5)|Specifications
        • Diagnosis and Testing
          • Engine Cooling
          • General Procedures
            • Cooling System Draining, Filling and Bleeding
            • Cooling System Draining and Vacuum Filling
            • Removal and Installation
              • Thermostat
              • Coolant Pump
              • Thermostat Housing
              • Cooling Fan Motor and Shroud
              • Radiator
      • 303-03C Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel
        • 303-03C Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Cooling System Draining and Vacuum Filling
              • Removal and Installation
                • Thermostat
                • Thermostat Housing
                • Coolant Pump
                • Radiator
                • Cooling Fan Motor and Shroud
      • 303-03D Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Cooling System Draining and Vacuum Filling
              • Removal and Installation
                • Thermostat
                • Coolant Pump
                • Cooling Fan Motor and Shroud
                • Radiator
        • 303-03D Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel|Specifications
      • 303-03E Engine Cooling - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Radiator Lower Mounting Repair
              • Removal and Installation
                • Thermostat
                • Radiator
                • Coolant Pump
                • Cooling Fan Motor and Shroud
        • 303-03E Engine Cooling - 2.2L Duratorq-TDCi (DW) Diesel|Specifications
      • 303-04A Fuel Charging and Controls - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • 303-04A Fuel Charging and Controls - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Fuel Rail - 2.3L Duratec-HE (MI4)
              • Fuel Rail - 2.0L Duratec-HE (MI4)
              • Throttle Body - 2.3L Duratec-HE (MI4)
              • Throttle Body - 2.0L Duratec-HE (MI4)
              • Swirl Plates
      • 303-04B Fuel Charging and Controls - 2.5L Duratec (VI5)
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Fuel Injectors
              • Throttle Body
              • Fuel Rail
      • 303-04C Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
        • 303-04C Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Rail
                • Fuel Injectors
                • Fuel Pump
      • 303-04D Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel
        • 303-04D Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Rail
                • Fuel Injectors
                • Fuel Pump
                • Intake Air Shutoff Throttle
      • 303-04E Fuel Charging and Controls - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Removal and Installation
                • Fuel Rail
                • Fuel Injectors
                • Fuel Pump
                • Throttle Body
        • 303-04E Fuel Charging and Controls - 2.2L Duratorq-TDCi (DW) Diesel|Specifications
      • 303-04F Fuel Charging and Controls - Turbocharger - 2.5L Duratec (VI5)
        • Description and Operation
          • Turbocharger
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger
      • 303-04G Fuel Charging and Controls - Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel
        • 303-04G Fuel Charging and Controls - Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel|Specifications
        • Description and Operation
          • Turbocharger
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger
      • 303-04H Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Turbocharger
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger
      • 303-04I Fuel Charging and Controls - Turbocharger - 2.2L Duratorq-TDCi (Puma) Diesel
        • Description and Operation
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger
      • 303-05A Accessory Drive - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt
      • 303-05B Accessory Drive - 2.5L Duratec (VI5)
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt
              • Air Conditioning (A-C) Compressor Belt
      • 303-05C Accessory Drive - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt
      • 303-05D Accessory Drive - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Removal and Installation
              • Accessory Drive Belt
            • Accessory Drive
      • 303-05E Accessory Drive - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Diagnosis and Testing
            • Removal and Installation
              • Accessory Drive Belt
            • Accessory Drive
      • 303-06A Starting System - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • Diagnosis and Testing
          • Starting System
          • Removal and Installation
            • Starter Motor
      • 303-06B Starting System - 2.5L Duratec (VI5)
        • Diagnosis and Testing
          • Starting System
          • Removal and Installation
            • Starter Motor
      • 303-06C Starting System - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Diagnosis and Testing
          • Starting System
          • Removal and Installation
            • Starter Motor
      • 303-06D Starting System - 2.0L Duratorq-TDCi (DW) Diesel
        • Diagnosis and Testing
          • Starting System
          • Removal and Installation
            • Starter Motor
      • 303-06E Starting System - 2.2L Duratorq-TDCi (DW) Diesel
        • Removal and Installation
          • Starter Motor
      • 303-07A Engine Ignition - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • 303-07A Engine Ignition - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)|Specifications
      • 303-07B Engine Ignition - 2.5L Duratec (VI5)
        • Removal and Installation
          • Ignition Coil-On-Plug
      • 303-07C Glow Plug System - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Removal and Installation
          • Glow Plug
      • 303-07D Glow Plug System - 2.0L Duratorq-TDCi (DW) Diesel
        • Removal and Installation
          • Glow Plug
      • 303-07E Glow Plug System - 2.2L Duratorq-TDCi (DW) Diesel
        • Diagnosis and Testing
          • Glow Plug System
          • Removal and Installation
            • Glow Plug
      • 303-08A Engine Emission Control - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • Description and Operation
          • Engine Emission Control - 2.0L Duratec-HE (MI4)
          • Diagnosis and Testing
            • Engine Emission Control
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
          • Engine Emission Control - 2.3L Duratec-HE (MI4)
      • 303-08B Engine Emission Control - 2.5L Duratec (VI5)
        • Description and Operation
          • Diagnosis and Testing
            • Engine Emission Control
          • Engine Emission Control
      • 303-08C Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Description and Operation
          • Engine Emission Control
          • Diagnosis and Testing
            • Engine Emission Control -
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
              • Exhaust Gas Recirculation (EGR) Cooler
      • 303-08D Engine Emission Control - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Diagnosis and Testing
            • Engine Emission Control -
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
              • Exhaust Gas Recirculation (EGR) Cooler
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
          • Engine Emission Control
      • 303-08E Engine Emission Control - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Diagnosis and Testing
            • Engine Emission Control -
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
              • Exhaust Gas Recirculation (EGR) Cooler
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
      • 303-12A Intake Air Distribution and Filtering - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • Description and Operation
          • Intake Air Distribution and Filtering
          • Removal and Installation
            • Air Cleaner
      • 303-12B Intake Air Distribution and Filtering - 2.5L Duratec (VI5)
        • Description and Operation
          • Intake Air Distribution and Filtering
          • Removal and Installation
            • Air Cleaner
            • Charge Air Cooler
      • 303-12C Intake Air Distribution and Filtering - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Description and Operation
          • Intake Air Distribution and Filtering
          • Removal and Installation
            • Air Cleaner
            • Charge Air Cooler
      • 303-12D Intake Air Distribution and Filtering - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Intake Air Distribution and Filtering
          • Removal and Installation
            • Air Cleaner
            • Charge Air Cooler
      • 303-12E Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Diagnosis and Testing
            • Intake Air Distribution and Filtering
            • Removal and Installation
              • Air Cleaner
              • Charge Air Cooler
      • 303-13 Evaporative Emissions
        • Description and Operation
          • Removal and Installation
            • Evaporative Emission Canister
          • Evaporative Emissions
      • 303-14A Electronic Engine Controls - 2.0L Duratec-HE (MI4)
        • Description and Operation
          • Electronic Engine Controls
          • Removal and Installation
            • Camshaft Position (CMP) Sensor
            • Intake Manifold Runner Control (IMRC) Actuator
            • Intake Manifold Tuning (IMT) Valve
            • Crankshaft Position (CKP) Sensor
            • Engine Coolant Temperature (ECT) Sensor
            • Heated Oxygen Sensor (HO2S)
            • Catalyst Monitor Sensor
            • Powertrain Control Module (PCM)
      • 303-14B Electronic Engine Controls - 2.3L Duratec-HE (MI4)
        • Description and Operation
          • Electronic Engine Controls
          • Removal and Installation
            • Camshaft Position (CMP) Sensor
            • Intake Manifold Runner Control (IMRC) Actuator
            • Crankshaft Position (CKP) Sensor
            • Intake Manifold Tuning (IMT) Valve
            • Heated Oxygen Sensor (HO2S)
            • Engine Coolant Temperature (ECT) Sensor
            • Catalyst Monitor Sensor
            • Variable Valve Timing (VVT) Oil Control Solenoid
            • Powertrain Control Module (PCM)
      • 303-14C Electronic Engine Controls - 2.5L Duratec (VI5)
        • Description and Operation
          • Electronic Engine Controls
          • Removal and Installation
            • Heated Oxygen Sensor (HO2S)
            • Crankshaft Position (CKP) Sensor
            • Knock Sensor (KS)
            • Catalyst Monitor Sensor
            • Variable Valve Timing (VVT) Oil Control Solenoid
            • Camshaft Position (CMP) Sensor
            • Powertrain Control Module (PCM)
            • Mass Air Flow (MAF) Sensor
      • 303-14D Electronic Engine Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Description and Operation
          • Electronic Engine Controls
          • Removal and Installation
            • Camshaft Position (CMP) Sensor
            • Crankshaft Position (CKP) Sensor
            • Fuel Temperature Sensor
            • Cylinder Head Temperature (CHT) Sensor
            • Knock Sensor (KS)
            • Powertrain Control Module (PCM)
      • 303-14E Electronic Engine Controls - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Electronic Engine Controls
          • Removal and Installation
            • Camshaft Position (CMP) Sensor
            • Crankshaft Position (CKP) Sensor
            • Fuel Temperature Sensor
            • Powertrain Control Module (PCM)
      • 303-14F Electronic Engine Controls - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Electronic Engine Controls
          • Removal and Installation
            • Camshaft Position (CMP) Sensor
            • Fuel Temperature Sensor
    • 307 Automatic Transmission-Transaxle
      • 307-01 Automatic Transmission-Transaxle - Vehicles With: 6-Speed Automatic Transmission (AWF21)
        • 307-01 Automatic Transmission-Transaxle - Vehicles With: 6-Speed Automatic Transmission (AWF21)|Specifications
        • Description and Operation
          • Automatic Transmission
          • Diagnosis and Testing
            • Automatic Transmission
            • General Procedures
              • Transmission Fluid Level Check
              • Transmission Fluid Drain and Refill
              • Removal and Installation
                • Transmission
                • Transmission Control Unit Solenoids
                • Torque Converter Seal
                • Transmission Control Module (TCM)
                • Selector Shaft Seal
                • Halfshaft Seal LH
                • Halfshaft Seal RH
                • Turbine Shaft Speed (TSS) Sensor
                • Main Control Valve Body
                • Transmission Internal Wiring Harness
                • Transmission Fluid Pan
      • 307-05 Automatic Transmission-Transaxle External Controls - Vehicles With: 6-Speed Automatic Transmission (AWF21)
        • Description and Operation
          • General Procedures
            • Selector Lever Cable Adjustment
            • Removal and Installation
              • Selector Lever Cable
              • Selector Lever Assembly
          • External Controls
      • 307-02 Transmission-Transaxle Cooling - Vehicles With: 6-Speed Automatic Transmission (AWF21)
        • Description and Operation
          • Transmission Cooling
        • 307-02 Transmission-Transaxle Cooling - Vehicles With: 6-Speed Automatic Transmission (AWF21)|Specifications
    • 308 Manual Transmission-Transaxle, Clutch and Transfer Case
      • 308-00 Manual Transmission-Transaxle and Clutch - General Information
        • Diagnosis and Testing
          • Manual Transaxle and Clutch
          • General Procedures
            • Clutch System Bleeding
            • Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (MTX-75)
            • Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (MMT6)
            • Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (M66)
      • 308-01A Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75)
        • 308-01A Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
        • Diagnosis and Testing
          • Diagnosis and Testing|Clutch
          • Removal and Installation
            • Clutch Disc and Pressure Plate
      • 308-01B Clutch - Vehicles With: 6-Speed Manual Transmission (MMT6)
        • Diagnosis and Testing
          • Diagnosis and Testing|Clutch
          • Removal and Installation
            • Clutch Disc and Pressure Plate
        • 308-01B Clutch - Vehicles With: 6-Speed Manual Transmission (MMT6)|Specifications
      • 308-01C Clutch - Vehicles With: 6-Speed Manual Transmission (M66)
        • Diagnosis and Testing
          • Diagnosis and Testing|Clutch
          • Removal and Installation
            • Clutch Disc and Pressure Plate
        • 308-01C Clutch - Vehicles With: 6-Speed Manual Transmission (M66)|Specifications
      • 308-02A Clutch Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)
        • Diagnosis and Testing
          • Clutch Controls
          • Removal and Installation
            • Clutch Master Cylinder
            • Clutch Slave Cylinder
        • 308-02A Clutch Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
      • 308-02B Clutch Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)
        • 308-02B Clutch Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)|Specifications
        • Diagnosis and Testing
          • Clutch Controls
          • Removal and Installation
            • Clutch Master Cylinder
            • Clutch Slave Cylinder
      • 308-02C Clutch Controls - Vehicles With: 6-Speed Manual Transmission (M66)
        • 308-02C Clutch Controls - Vehicles With: 6-Speed Manual Transmission (M66)|Specifications
        • Diagnosis and Testing
          • Clutch Controls
          • Removal and Installation
            • Clutch Slave Cylinder
            • Clutch Master Cylinder
      • 308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)
        • 308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
        • Description and Operation
          • Manual Transaxle
          • Diagnosis and Testing
            • Manual Transaxle - Vehicles With: Manual Transaxle
            • General Procedures
              • Bearing Check
              • Transmission Draining and Filling
              • Removal and Installation
                • Halfshaft Seal LH
                • Halfshaft Seal RH
                • Removal
                  • Transmission - 2.0L Duratec-HE (MI4)
                  • Transmission - 1.8L Duratorq-TDCi (Lynx) Diesel
                  • Disassembly
                    • Transmission
                    • Disassembly and Assembly of Subassemblies
                      • Output Shaft
                      • Input Shaft
                      • Differential
                      • Assembly
                        • Transmission
                        • Installation
                          • Transmission - 2.0L Duratec-HE (MI4)
                          • Transmission - 1.8L Duratorq-TDCi (Lynx) Diesel
      • 308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)
        • 308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)|Specifications
        • Description and Operation
          • Manual Transmission
          • Diagnosis and Testing
            • Manual Transaxle - Vehicles With: Manual Transaxle
            • General Procedures
              • Transmission Draining and Filling
              • Bearing Check
              • Removal and Installation
                • Halfshaft Seal LH
                • Halfshaft Seal RH
                • Input Shaft Seal
                • Removal
                  • Transmission - 1.8L Duratorq-TDCi (Lynx) Diesel
                  • Transmission - 2.0L Duratorq-TDCi (DW) Diesel
                  • Disassembly
                    • Transmission
                    • Disassembly and Assembly of Subassemblies
                      • Input Shaft
                      • 1st-4th Gear Output Shaft
                      • 5th-6th and Reverse Gear Output Shaft
                      • Differential
                      • Assembly
                        • Transmission
                        • Installation
                          • Transmission - 1.8L Duratorq-TDCi (Lynx) Diesel
                          • Transmission - 2.0L Duratorq-TDCi (DW) Diesel
      • 308-03C Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (M66)
        • 308-03C Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (M66)|Specifications
        • Description and Operation
          • Manual Transmission
          • General Procedures
            • Transmission Draining and Filling
            • Removal and Installation
              • Halfshaft Seal LH
              • Halfshaft Seal RH
              • Input Shaft Seal
              • Removal
                • Transmission - 2.5L Duratec (VI5)
                • Transmission - 2.2L Duratorq-TDCi (DW) Diesel
                • Installation
                  • Transmission - 2.5L Duratec (VI5)
                  • Transmission - 2.2L Duratorq-TDCi (DW) Diesel
      • 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)
        • Description and Operation
          • External Controls
          • Removal and Installation
            • Gearshift Cables
            • Gearshift Lever
      • 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)
        • Description and Operation
          • External Controls
          • Removal and Installation
            • Gearshift Cables
            • Gearshift Lever
      • 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (M66)
        • Description and Operation
          • External Controls
          • Removal and Installation
            • Gearshift Cables
            • Gearshift Lever
    • 309 Exhaust System
      • 309-00A Exhaust System - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • Description and Operation
          • Exhaust System - 2.0L Duratec-HE (MI4)
          • Exhaust System - 2.3L Duratec-HE (MI4)
          • Removal and Installation
            • Catalytic Converter - 2.0L Duratec-HE (MI4)
            • Front Muffler - 2.0L Duratec-HE (MI4)
            • Catalytic Converter - 2.3L Duratec-HE (MI4)
            • Front Muffler - 2.3L Duratec-HE (MI4)
            • Rear Muffler - 2.0L Duratec-HE (MI4)
            • Rear Muffler - 2.3L Duratec-HE (MI4)
      • 309-00B Exhaust System - 2.5L Duratec (VI5)
        • Description and Operation
          • Exhaust System
          • Removal and Installation
            • Front Muffler
            • Catalytic Converter
            • Rear Muffler
            • Exhaust Flexible Pipe
      • 309-00C Exhaust System - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Description and Operation
          • Exhaust System
          • Removal and Installation
            • Catalytic Converter
            • Front Muffler
            • Rear Muffler
      • 309-00D Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Exhaust System
          • Removal and Installation
            • Catalytic Converter
            • Front Muffler
            • Diesel Particulate Filter (DPF)
            • Rear Muffler
            • Diesel Particulate Filter (DPF) Differential Pressure Sensor
      • 309-00E Exhaust System - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Removal and Installation
            • Front Muffler
            • Diesel Particulate Filter (DPF)
            • Rear Muffler
    • 310 Fuel System
      • 310-00 Fuel System - General Information
        • Diagnosis and Testing
          • Fuel System - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)-2.5L Duratec (VI5)
          • Fuel System - 1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Duratorq-TDCi (DW) Diesel
          • General Procedures
            • Fuel Tank Draining
            • Spring Lock Couplings
            • Quick Release Coupling
            • Fuel System Pressure Check - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
            • Fuel System Pressure Check - 2.5L Duratec (VI5)
            • Fuel System Pressure Release
            • Fuel System Bleeding - 1.8L Duratorq-TDCi (Lynx) Diesel
            • Fuel System Bleeding - 2.0L Duratorq-TDCi (DW) Diesel
            • Fuel System Bleeding - 2.2L Duratorq-TDCi (DW) Diesel
      • 310-01A Fuel Tank and Lines - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
        • Description and Operation
          • Fuel Tank and Lines
          • Removal and Installation
            • Fuel Tank
            • Fuel Filter
            • Fuel Tank Filler Pipe
            • Fuel Pump and Sender Unit
      • 310-01B Fuel Tank and Lines - 2.5L Duratec (VI5)
        • Description and Operation
          • Fuel Tank and Lines
          • Removal and Installation
            • Fuel Tank
            • Fuel Tank Filler Pipe
            • Fuel Filter
            • Fuel Pump and Sender Unit
      • 310-01C Fuel Tank and Lines - 1.8L Duratorq-TDCi (Lynx) Diesel
        • Description and Operation
          • Fuel Tank and Lines
          • Removal and Installation
            • Fuel Tank
            • Fuel Tank Filler Pipe
            • Fuel Filter
            • Fuel Filter Element
            • Fuel Level Sensor
      • 310-01D Fuel Tank and Lines - 2.0L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Fuel Tank and Lines
          • Removal and Installation
            • Fuel Tank
            • Fuel Tank Filler Pipe
            • Fuel Filter
            • Fuel Filter Element
            • Fuel Level Sensor
      • 310-01E Fuel Tank and Lines - 2.2L Duratorq-TDCi (DW) Diesel
        • Description and Operation
          • Removal and Installation
            • Fuel Tank
            • Fuel Filter
            • Fuel Tank Filler Pipe
      • 310-02 Acceleration Control
        • Removal and Installation
          • Accelerator Pedal
      • 310-03 Speed Control
        • Description and Operation
          • Speed Control
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • 412-00 Climate Control System - General Information|Specifications
        • Diagnosis and Testing
          • Climate Control System
          • Auxiliary Climate Control
          • General Procedures
            • Air Conditioning (A-C) Clutch Air Gap Adjustment
            • Air Conditioning (A-C) System Recovery, Evacuation and Charging
            • Refrigerant Oil Adding
            • Contaminated Refrigerant Handling
      • 412-01 Climate Control
        • 412-01 Climate Control|Specifications
        • Description and Operation
          • Air Distribution and Filtering
          • Heating and Ventilation
          • Air Conditioning
          • Control Components
          • Removal and Installation
            • Air Conditioning (A-C) Compressor - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
            • Air Conditioning (A-C) Compressor - 2.5L Duratec (VI5)
            • Air Conditioning (A-C) Compressor - 1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Duratorq-TDCi (DW) Diesel
            • Blower Motor
            • Blower Motor - RHD
            • Blower Motor Resistor - Vehicles With: Manual Temperature Control
            • Blower Motor Switch - Vehicles With: Manual Temperature Control
            • Blower Motor Resistor - Vehicles With: Dual Automatic Temperature Control
            • Blower Motor Resistor - Vehicles Built From: 02-2007 RHD, Vehicles With: Dual Automatic Temperature Control
            • Blower Motor Resistor - Vehicles Built From: 02-2007 LHD, Vehicles With: Dual Automatic Temperature Control
            • Blower Motor Resistor - LHD, VIN Plate Body Style Code: M, Vehicles With: Dual Automatic Temperature Control
            • Ambient Air Temperature Sensor
            • Sunload Sensor
            • Evaporator
            • Evaporator Temperature Sensor
            • Evaporator Outlet Line
            • Center Register Air Discharge Temperature Sensor - Vehicles With: Digital Versatile Disc (DVD) Navigation System
            • Center Register Air Discharge Temperature Sensor
            • Footwell Air Discharge Temperature Sensor - Vehicles With: Digital Versatile Disc (DVD) Navigation System
            • Footwell Air Discharge Temperature Sensor
            • Air Inlet Blend Door Actuator
            • Air Conditioning (A-C) Compressor to Condenser Discharge Line
            • Defrost Vent-Register Blend Door Actuator
            • Driver Side Temperature Blend Door Actuator
            • Passenger Side Temperature Blend Door Actuator
            • Climate Control Housing
            • Pollen Filter - RHD
            • Air Conditioning (A-C) Pressure Sensor
            • Thermostatic Expansion Valve
            • Climate Control Assembly - Vehicles Built From: 05-2007, Vehicles With: Manual Temperature Control
            • Climate Control Assembly - Vehicles With: Manual Temperature Control
            • Climate Control Assembly - Vehicles With: Automatic Temperature Control
            • Climate Control Assembly - Vehicles Built Up To: 05-2007, Vehicles With: Automatic Temperature Control
            • Climate Control Assembly - Vehicles With: Digital Versatile Disc (DVD) Navigation System
            • Heater Core
            • Heater Core - Vehicles Built From: 05-2007
            • Condenser
            • Receiver Drier
            • Condenser to Evaporator Line
            • Climate Control Module
            • Disassembly and Assembly
              • Climate Control Housing - Vehicles With: Manual Temperature Control
              • Climate Control Housing - Vehicles With: Automatic Temperature Control
      • 412-02 Auxiliary Climate Control
        • Description and Operation
          • Auxiliary Climate Control
          • Electric Booster Heater
          • Control Components
          • Removal and Installation
            • Fuel Fired Booster Heater
            • Fuel Fired Booster Heater Fuel Pump
            • Electric Booster Heater
            • Auxiliary Evaporator
            • Auxiliary Evaporator Temperature Sensor
            • Auxiliary Air Discharge Temperature Sensor
            • Auxiliary Evaporator Front Outlet and Inlet Line
            • Auxiliary Coolant Flow Pump
            • Auxiliary Evaporator Rear Outlet and Inlet Line
            • Auxilliary Thermostatic Expansion Valve
            • Auxiliary Climate Control Housing
            • Auxiliary Blower Motor Resistor
            • Auxiliary Blower Motor
            • Disassembly and Assembly
              • Fuel Fired Booster Heater
              • Auxiliary Climate Control Housing
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Diagnosis and Testing
          • Instrument Cluster and Panel Illumination
      • 413-01 Instrument Cluster
        • Description and Operation
          • Diagnosis and Testing
            • Instrument Cluster
            • Removal and Installation
              • Instrument Cluster
          • Instrument Cluster
      • 413-06 Horn
        • Diagnosis and Testing
          • Diagnosis and Testing|Horn
      • 413-08 Information and Message Center
        • Description and Operation
          • Diagnosis and Testing
            • Information and Message Center
            • Removal and Installation
              • Message Center
          • Information and Message Center
      • 413-07 Clock
        • Diagnosis and Testing
          • Diagnosis and Testing|Clock
      • 413-09 Warning Devices
        • Description and Operation
          • Warning Devices
          • Proximity Warning System
          • Diagnosis and Testing
            • Warning Devices
            • General Procedures
              • Safety Belt Minder Deactivating-Activating
              • Proximity Warning Radar Unit Adjustment
              • Oil Change Indicator Reset
              • Removal and Installation
                • Proximity Warning Module
                • Proximity Warning Radar Unit
      • 413-13 Parking Aid
        • Description and Operation
          • Parking Aid
          • Diagnosis and Testing
            • Parking Aid
            • Removal and Installation
              • Parking Aid Module
              • Front Parking Aid Sensor
              • Rear Parking Aid Sensor
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • Diagnosis and Testing
          • Charging System
          • General Procedures
            • Battery Charging
      • 414-01 Battery, Mounting and Cables
        • General Procedures
          • Battery Disconnect and Connect
          • Removal and Installation
            • General Procedures|Removal and Installation|Battery
        • 414-01 Battery, Mounting and Cables|Specifications
      • 414-02 Generator and Regulator
        • Removal and Installation
          • Generator - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
          • Generator - 2.5L Duratec (VI5)
          • Generator - 1.8L Duratorq-TDCi (Lynx) Diesel
          • Generator - 2.0L Duratorq-TDCi (DW) Diesel
    • 415 Information and Entertainment Systems
      • 415-00 Information and Entertainment System - General Information
        • Diagnosis and Testing
          • Information and Entertainment System
          • Navigation System - Vehicles With: Travel Pilot EX
          • Navigation System - Vehicles With: Digital Versatile Disc (DVD) Navigation System
          • Cellular Phone
      • 415-01 Information and Entertainment System
        • Description and Operation
          • Diagnosis and Testing
            • Information and Entertainment System
            • Removal and Installation
              • Audio Unit - Vehicles Built Up To: 05-2007
              • Connector to Audio Unit Antenna Cable
              • Audio Unit - Vehicles Built From: 05-2007
              • Audio Unit Antenna to Connector Cable - VIN Plate Body Style Code: S
              • Audio Unit Antenna to Connector Cable - VIN Plate Body Style Code: M, Vehicles With: Metal Roof Panel
              • Audio Unit Antenna to Connector Cable - VIN Plate Body Style Code: M, Vehicles With: Glass Roof Panel
              • Audio Unit Antenna Amplifier - VIN Plate Body Style Code: M
              • Audio Unit Antenna Amplifier - VIN Plate Body Style Code: S
              • Compact Disc (CD) Changer
              • Navigation System Digital Versatile Disc (DVD) Unit
              • Navigation System Display Module - Vehicles With: Travel Pilot EX
              • Navigation System Display Module - Vehicles Built Up To: 05-2007, Vehicles With: Digital Versatile Disc (DVD) Navigation System
              • Navigation System Display Module - Vehicles Built From: 05-2007, Vehicles With: Digital Versatile Disc (DVD) Navigation System
              • Digital Versatile Disc (DVD) Player
              • Handset Holder - Vehicles With: Voice Control
              • Microphone
              • Handset Holder - Vehicles Without: Voice Control
              • Portable Support Electronics (PSE) Module
              • Cellular Phone Antenna Cable
    • 417 Lighting
      • 417-01 Exterior Lighting
        • 417-01 Exterior Lighting|Specifications
        • Description and Operation
          • Exterior Lighting
          • Diagnosis and Testing
            • Headlamps
            • Autolamps
            • Stoplamps
            • Turn Signal, Cornering and Hazard Lamps
            • Fog Lamps
            • Reversing Lamps
            • Headlamp Leveling
            • Parking, Rear and License Plate Lamps
            • Trailer Lamps
            • General Procedures
              • Headlamp Masking
              • Headlamp Adjustment
              • Headlamp Masking - Vehicles With: Cornering Lamps
              • Front Fog Lamp Adjustment
              • Removal and Installation
                • Headlamp Bulb - Vehicles With: High Intensity Discharge Headlamps
                • Headlamp Assembly
                • Front Fog Lamp - VIN Plate Body Style Code: M
                • Front Fog Lamp - VIN Plate Body Style Code: S
                • Trailer Module
                • Stoplamp Switch
                • Headlamp Switch
                • Headlamp Leveling Front Sensor
                • Headlamp Leveling Rear Sensor
      • 417-02 Interior Lighting
        • Diagnosis and Testing
          • Interior Lighting
      • 417-04 Daytime Running Lamps (DRL)
        • Description and Operation
          • Diagnosis and Testing
            • Daytime Running Lamps (DRL)
          • Daytime Running Lamps (DRL)
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • Description and Operation
          • Communications Network
          • Diagnosis and Testing
            • Communications Network
      • 418-01 Module Configuration
        • General Procedures
          • Module Configuration
          • Programmable Module Installation
      • 418-02 Wiring Harnesses
        • Removal and Installation
          • Instrument Panel Wiring Harness
          • Passenger Compartment Wiring Harness - VIN Plate Body Style Code: S
          • Passenger Compartment Wiring Harness - VIN Plate Body Style Code: M
          • Engine Compartment Wiring Harness
    • 419 Electronic Feature Group
      • 419-01A Anti-Theft - Active
        • Description and Operation
          • Anti-Theft - Active
          • Removal and Installation
            • Anti-Theft Alarm Horn with Integral Battery
            • Anti-Theft Alarm Horn
            • Intrusion Sensor
      • 419-01B Anti-Theft - Passive
        • Description and Operation
          • Anti-Theft - Passive
          • Diagnosis and Testing
            • Anti-Theft - Passive
            • General Procedures
              • Spare Key Programming
              • Key and Remote Transmitter Programming Using Diagnostic Equipment
              • Anti-Theft Security Access
              • Erasing One or More Key Codes Using Diagnostic Equipment
              • Removal and Installation
                • Passive Anti-Theft System (PATS) Transceiver
      • 419-10 Multifunction Electronic Modules
        • Description and Operation
          • Module Controlled Functions
          • Diagnosis and Testing
            • Generic Electronic Module (GEM)
            • Passenger Door Module (PDM)
            • Driver Door Module (DDM)
            • Removal and Installation
              • Generic Electronic Module (GEM)
              • Front Door Module (FDM)
              • Rear Door Module (RDM)
              • Lighting Control Module (LCM)
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-02 Front End Body Panels
        • Removal and Installation
          • Cowl Panel Grille
      • 501-03 Body Closures
        • 501-03 Body Closures|Specifications
        • General Procedures
          • Liftgate Alignment
          • Front Door Alignment
          • Rear Door Alignment
          • Removal and Installation
            • Luggage Compartment Lid
            • General Procedures|Removal and Installation|Door
      • 501-05 Interior Trim and Ornamentation
        • Removal and Installation
          • B-Pillar Trim Panel
          • A-Pillar Trim Panel
          • C-Pillar Trim Panel - VIN Plate Body Style Code: S
          • C-Pillar Trim Panel - VIN Plate Body Style Code: M
          • D-Pillar Trim Panel - VIN Plate Body Style Code: M
          • D-Pillar Trim Panel - VIN Plate Body Style Code: S
          • Front Door Trim Panel
          • Rear Door Trim Panel
          • Liftgate Trim Panel
          • Loadspace Trim Panel - VIN Plate Body Style Code: M
          • Loadspace Trim Panel - VIN Plate Body Style Code: S
          • Headliner - VIN Plate Body Style Code: M, Vehicles With: Metal Roof Panel
          • Headliner - VIN Plate Body Style Code: M, Vehicles With: Glass Roof Panel
          • Headliner - VIN Plate Body Style Code: S
          • Glass Roof Panel Blind - VIN Plate Body Style Code: S
          • Glass Roof Panel Blind - VIN Plate Body Style Code: M
      • 501-08 Exterior Trim and Ornamentation
        • Removal and Installation
          • Roof Rail - VIN Plate Body Style Code: M
          • Liftgate Moulding
      • 501-09 Rear View Mirrors
        • Description and Operation
          • Rear View Mirrors
          • Diagnosis and Testing
            • Rear View Mirrors
            • Removal and Installation
              • Exterior Mirror
              • Interior Rear View Mirror - Vehicles With: Autolamps-Autowipers
      • 501-10 Seating
        • Description and Operation
          • 501-10 Seating|Seats
          • Diagnosis and Testing
            • Diagnosis and Testing|Seats
            • Removal and Installation
              • Front Seat
              • Rear Seat
              • Front Seat Cushion Cover
              • Front Seat Backrest
              • Front Seat Backrest Cover
              • Front Seat Backrest Heater Mat
              • Heated Seat Switch
              • Disassembly and Assembly
                • Front Seat Cushion
                • Front Seat Backrest
                • Rear Seat Cushion
                • Rear Seat Backrest
                • Third Row Seat Cushion
                • Third Row Seat Backrest
      • 501-11 Glass, Frames and Mechanisms
        • Description and Operation
          • Glass, Frames and Mechanisms
          • Diagnosis and Testing
            • Glass, Frames and Mechanisms
            • General Procedures
              • Door Window Motor Initialization
              • Removal and Installation
                • Windshield Glass
                • Front Quarter Window Glass
                • Front Door Window Glass
                • Rear Door Window Glass
                • Rear Quarter Window Glass - VIN Plate Body Style Code: S
                • Rear Quarter Window Glass - VIN Plate Body Style Code: M
                • Liftgate Window Glass
                • Door Window Regulator - Vehicles With: Power Windows
                • Door Window Regulator - Vehicles With: Manual Windows
                • Door Window Regulator Motor
                • Rear Quarter Window Regulator
                • Glass Roof Panel - VIN Plate Body Style Code: S
                • Glass Roof Panel - VIN Plate Body Style Code: M
      • 501-12 Instrument Panel and Console
        • Removal and Installation
          • Instrument Panel - Vehicles Built Up To: 05-2007
          • Instrument Panel - Vehicles Built From: 05-2007
          • Instrument Panel Console - Vehicles Built From: 05-2007, Vehicles Without: Digital Versatile Disc (DVD) Navigation System
          • Instrument Panel Console - Vehicles Built Up To: 05-2007
          • Instrument Panel Console - Vehicles With: Digital Versatile Disc (DVD) Navigation System
          • Floor Console - VIN Plate Body Style Code: M
          • Floor Console - VIN Plate Body Style Code: M, Vehicles With: Electronic Parking Brake
          • Floor Console - VIN Plate Body Style Code: S
          • Floor Console - VIN Plate Body Style Code: S, Vehicles With: Electronic Parking Brake
          • Floor Console Upper Section - Vehicles With: Manually Adjusted Parking Brake-Center Armrest
          • Floor Console Upper Section - Vehicles With: Manually Adjusted Parking Brake, Vehicles Without: Center Armrest
          • Overhead Console
          • In-Vehicle Crossbeam
      • 501-14 Handles, Locks, Latches and Entry Systems
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • General Procedures
            • Remote Keyless Entry (RKE) Transmitter Programming
            • Removal and Installation
              • Ignition Lock Cylinder
              • Front Door Latch
              • Rear Door Latch
              • Liftgate Latch
              • Hood Latch
              • Hood Latch Release Cable
              • Exterior Front Door Handle
              • Exterior Rear Door Handle
              • Disassembly and Assembly
                • Ignition Lock Cylinder
                • Door Lock Cylinder
      • 501-16 Wipers and Washers
        • 501-16 Wipers and Washers|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Wipers and Washers
            • General Procedures
              • Wiper Blade Angle Adjustment
              • Wiper Park Position Adjustment
              • Removal and Installation
                • Windshield Wiper Motor
                • Rain Sensor
                • Rear Window Wiper Motor
                • Windshield Washer Pump and Reservoir
                • Headlamp Washer Jet
                • Headlamp Washer Pump
                • Windshield Washer Pump
          • Wipers and Washers
      • 501-19 Bumpers
        • Removal and Installation
          • Front Bumper Cover - Vehicles With: Front Parking Aid
          • Front Bumper Cover - Vehicles Without: Front Parking Aid
          • Rear Bumper Cover - Vehicles With: Rear Parking Aid
          • Rear Bumper Cover - Vehicles Without: Rear Parking Aid
          • Front Bumper
          • Rear Bumper
      • 501-20A Safety Belt System
        • Description and Operation
          • Safety Belt System
          • Diagnosis and Testing
            • Safety Belt System
            • Removal and Installation
              • Front Safety Belt Retractor
      • 501-20B Supplemental Restraint System
        • Description and Operation
          • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
          • Diagnosis and Testing
            • Air Bag Supplemental Restraint System (SRS)
            • General Procedures
              • Clockspring Adjustment
              • Deployed Air Bag Disposal
              • Unserviceable Air Bag Disposal
              • Scrapped Vehicle Air Bag and Safety Belt Pretensioner Disposal - In-Vehicle Disposal
              • Removal and Installation
                • Crash Sensor
                • Side Impact Sensor
                • Driver Air Bag Module
                • Driver Lower Air Bag Module
                • Passenger Air Bag Module
                • Side Air Curtain Module - VIN Plate Body Style Code: S
                • Side Air Bag Module
                • Side Air Curtain Module - VIN Plate Body Style Code: M, Vehicles With: Glass Roof Panel
                • Front Side Air Curtain Module - VIN Plate Body Style Code: M, Vehicles With: Metal Roof Panel
                • Restraints Control Module (RCM)
                • Passenger Air Bag Deactivation (PAD) Switch
                • Clockspring
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Body Construction
          • Diagnosis and Damage Evaluation
          • Body Sheet Metal
          • Establish Repair Method
          • Tools and Equipment for Body Repairs
          • Straightening
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Corrosion Damage-Corrosion Repair
          • Corrosion Prevention
          • Cutting Technique
          • Sealer, Underbody Protection Material and Adhesives
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Noise, Vibration and Harshness
          • Wind Noise
      • 501-26A Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26A Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
      • 501-26B Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26B Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • 501-27 Front End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Fender Apron Panel Reinforcement
          • Front Side Member and Fender Apron Panel LH
          • Front Side Member Section
      • 501-28 Roof Sheet Metal Repairs
        • 501-28 Roof Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Roof Panel - VIN Plate Body Style Code: S, Vehicles Without: Glass Roof Panel
          • Roof Panel - VIN Plate Body Style Code: M, Vehicles Without: Glass Roof Panel
          • Roof Panel - VIN Plate Body Style Code: S, Vehicles With: Glass Roof Panel
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • A-Pillar Assembly
          • Rocker Panel
          • Rocker Panel Inner Reinforcement
          • B-Pillar and Reinforcement
          • B-Pillar Outer Panel
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter-Side Panel Rear Section LH - VIN Plate Body Style Code: S
          • Quarter-Side Panel Rear Section LH - VIN Plate Body Style Code: M
          • Quarter Panel LH - VIN Plate Body Style Code: S
          • Quarter Panel LH - VIN Plate Body Style Code: M
          • Inner Quarter Panel and Wheelhouse - VIN Plate Body Style Code: S
          • Inner Quarter Panel and Wheelhouse - VIN Plate Body Style Code: M
          • Water Drain Panel - VIN Plate Body Style Code: S
          • Water Drain Panel - VIN Plate Body Style Code: M
          • Water Drain Panel Reinforcement - VIN Plate Body Style Code: S
          • Water Drain Panel Reinforcement - VIN Plate Body Style Code: M
          • Back Panel and Reinforcement - VIN Plate Body Style Code: S
          • Back Panel and Reinforcement - VIN Plate Body Style Code: M
          • Rear Outer Wheelhouse Half Section
          • Rear Floor Panel
          • Rear Floor Panel Section
          • Rear Side Member Section
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • 501-36 Paint - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Factory Paint Application
          • Tools and Equipment for Paint Repairs
          • Paintwork Defects and Damage
          • Refinishing Materials
          • Additional Materials
          • Paint Repairs
          • Painting Plastic Parts
          • Spot Repairs
          • Color Identification and Chromatics
          • Corrosion Prevention
          • Tips and Tricks
    • 502 Frame and Mounting
      • 502-00 Uni-Body, Subframe and Mounting System
        • Removal and Installation
          • Front Subframe
          • Front Subframe Front Bushing
          • Rear Subframe
          • Front Subframe Rear Bushing
          • Rear Subframe Front Bushing
          • Rear Subframe Rear Bushing
  • 7 General Wiring Information
    • 700 Wiring Information
      • 700-00 General Information
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Body Construction
          • Diagnosis and Damage Evaluation
          • Body Sheet Metal
          • Establish Repair Method
          • Tools and Equipment for Body Repairs
          • Straightening
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Corrosion Damage-Corrosion Repair
          • Corrosion Prevention
          • Cutting Technique
          • Sealer, Underbody Protection Material and Adhesives
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Noise, Vibration and Harshness
          • Wind Noise
      • 501-26A Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26A Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
      • 501-26B Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26B Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • 501-27 Front End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Fender Apron Panel Reinforcement
          • Click to view this Labor Time
          • Front Side Member and Fender Apron Panel LH
          • Front Side Member Section
      • 501-28 Roof Sheet Metal Repairs
        • 501-28 Roof Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Roof Panel - VIN Plate Body Style Code: S, Vehicles Without: Glass Roof Panel
          • Roof Panel - VIN Plate Body Style Code: M, Vehicles Without: Glass Roof Panel
          • Roof Panel - VIN Plate Body Style Code: S, Vehicles With: Glass Roof Panel
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • A-Pillar Assembly
          • Rocker Panel
          • Rocker Panel Inner Reinforcement
          • B-Pillar and Reinforcement
          • B-Pillar Outer Panel
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter-Side Panel Rear Section LH - VIN Plate Body Style Code: S
          • Quarter-Side Panel Rear Section LH - VIN Plate Body Style Code: M
          • Quarter Panel LH - VIN Plate Body Style Code: S
          • Quarter Panel LH - VIN Plate Body Style Code: M
          • Inner Quarter Panel and Wheelhouse - VIN Plate Body Style Code: S
          • Inner Quarter Panel and Wheelhouse - VIN Plate Body Style Code: M
          • Water Drain Panel - VIN Plate Body Style Code: S
          • Water Drain Panel - VIN Plate Body Style Code: M
          • Water Drain Panel Reinforcement - VIN Plate Body Style Code: S
          • Back Panel and Reinforcement - VIN Plate Body Style Code: S
          • Water Drain Panel Reinforcement - VIN Plate Body Style Code: M
          • Back Panel and Reinforcement - VIN Plate Body Style Code: M
          • Rear Outer Wheelhouse Half Section
          • Rear Floor Panel Section
          • Rear Floor Panel
          • Rear Side Member Section
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • Health and Safety Precautions
          • 501-36 Paint - General Information|Symbols
          • Environmental Regulations
          • Factory Paint Application
          • Paintwork Defects and Damage
          • Tools and Equipment for Paint Repairs
          • Refinishing Materials
          • Additional Materials
          • Paint Repairs
          • Painting Plastic Parts
          • Spot Repairs
          • Color Identification and Chromatics
          • Corrosion Prevention
          • Tips and Tricks