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Passenger Door Module (PDM) > < Module Controlled Functions

S-MAX.Galaxy 2006.5 (03.2006-)

Multifunction Electronic Modules - Generic Electronic Module (GEM) S-MAX/Galaxy 2006.5 (03/2006-)
Diagnosis and Testing

Special Tool(s)

Terminal Probe Kit

418-S035
General Equipment
Digital multimeter
The Ford approved diagnostic tool

Inspection and Testing

  1. VERIFY the customer concern.
  1. Visually CHECK for any obvious mechanical or electrical damage.
NOTE:
NOTE:Ensure correct locking of wiring harness connector.

Visual Inspection

Electrical
Fuses.
Wiring harness.
Electrical connectors.
  1. RECTIFY any obvious causes for a concern found during the visual inspection before performing any further tests. CHECK the operation of the system.
  1. If the concern persists after the visual inspection, PERFORM a fault diagnosis with the Ford approved diagnostic tool and RECTIFY any displayed faults in accordance with the displayed fault description. Afterwards DELETE the displayed fault(s). CHECK the operation of the system.
  1. For vehicles with no stored fault(s), PROCEED in accordance with the Symptom Chart according to the fault symptom.
  1. Following checking or elimination of the fault and after completion of operations, the fault memories of all vehicle modules must be READ OUT and any stored faults must be DELETED. READ OUT all fault memories again following a road test.

Diagnostic Trouble Code (DTC) Table

CAUTION:
CAUTION:Before replacing the GEM in the event of a GEM malfunction, PERFORM a "hardware reset" after WORKING THROUGH the relevant DTC. To do this, disconnect connector C1BP02-G from the GEM and reconnect it. CHECK the operation of the system. If the malfunction persists, make sure that the latest release of the software is loaded in the Ford approved diagnostic tool and that the correct variant of the GEM is installed. CONFIGURE the GEM again using the Ford approved diagnostic tool. If the fault occurs again, RENEW THE GEM.
DTC Description Action
910A77, 90ED77 Circuit of the front or rear driver's side door lock release switch faulty. Refer to the Ford approved diagnostic tool.
910B77, 90EE77 Circuit of the front or rear passenger side door lock release switch faulty. Refer to the Ford approved diagnostic tool.
910977, 90EC77 Circuit of passenger side door lock release switch or passenger side door lock release switch faulty. Refer to the Ford approved diagnostic tool.
910877, 90EB77 Circuit of driver's side door lock release switch or driver's side door lock release switch faulty. Refer to the Ford approved diagnostic tool.
90A202, 90A211, 90A215, Power/signal circuits of crash sensor faulty. REFER to: Air Bag Supplemental Restraint System (SRS) (501-20 Supplemental Restraint System, Diagnosis and Testing).
913007 Light switch unit, component fault. REFER to: Exterior Lighting (417-01 Exterior Lighting, Description and Operation).
600307, 912B07 Circuit of cruise control switch faulty. REFER to: Steering Column Switches (211-05 Steering Column Switches, Description and Operation).
5A4121, 5A4122 Signal circuits of clutch pedal position switch faulty. Refer to the Ford approved diagnostic tool.
902921. 902922 Signal circuits of accelerator pedal position switch faulty. Refer to the Ford approved diagnostic tool.
C30100 Synchronization fault between the PCM and the GEM. Refer to the Ford approved diagnostic tool.
402318 Brake pedal position switch circuit faulty. Refer to the Ford approved diagnostic tool.
90AF14 Circuit of cooling fan relay faulty (short to ground or open circuit). REFER to: Engine Cooling (303-03B Engine Cooling - 2.5L Duratec (VI5), Diagnosis and Testing).
90AF12 Circuit of battery protection relay faulty (short to voltage). REFER to: Engine Cooling (303-03B Engine Cooling - 2.5L Duratec (VI5), Diagnosis and Testing).
9D0613 Circuit of left-hand turn signal lamps faulty. REFER to: Turn Signal, Cornering and Hazard Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D0611 Circuit of left-hand turn signal lamp faulty (short to ground). REFER to: Turn Signal, Cornering and Hazard Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D0711 Circuit of right-hand turn signal lamp faulty (short to ground). REFER to: Turn Signal, Cornering and Hazard Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D0713 Circuit of right-hand turn signal lamps faulty. REFER to: Turn Signal, Cornering and Hazard Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
913C11 Circuit of light for hazard warning switch faulty (short to ground). REFER to: Turn Signal, Cornering and Hazard Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
913C15 Circuit of light for hazard warning switch faulty (short to voltage or open circuit). REFER to: Turn Signal, Cornering and Hazard Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D3524 Circuit of hazard warning lamps switch faulty. REFER to: Turn Signal, Cornering and Hazard Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
E01015 Circuit of interior light faulty (short to voltage) REFER to: Interior Lighting (417-02 Interior Lighting, Diagnosis and Testing).
E01011 Circuit of interior light faulty (short to ground). REFER to: Interior Lighting (417-02 Interior Lighting, Diagnosis and Testing).
90E112, 90E114, 90E212, 90E214, 90E312, 90E314 Circuits of rear central locking relay faulty. Refer to the Ford approved diagnostic tool.
9D0011 Circuit of left-hand headlamp faulty (short to ground). REFER to: Exterior Lighting (417-01, Description and Operation) / Headlamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D0111 Circuit of right-hand headlamp faulty (short to ground). REFER to: Exterior Lighting (417-01, Description and Operation) / Headlamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D0013 Circuit of left-hand headlamp faulty (open circuit). REFER to: Exterior Lighting (417-01, Description and Operation) / Headlamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D0113 Circuit of right-hand headlamp faulty (open circuit). REFER to: Exterior Lighting (417-01, Description and Operation) / Headlamps (417-01 Exterior Lighting, Diagnosis and Testing).
909811 Circuit of left-hand marker lamp faulty (short to ground). REFER to: Parking, Rear and License Plate Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
909813 Circuit of left-hand marker lamp faulty (short to voltage). REFER to: Parking, Rear and License Plate Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
909911 Circuit of right-hand marker lamp faulty (short to ground). REFER to: Parking, Rear and License Plate Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
909913 Circuit of right-hand marker lamp faulty (short to voltage). REFER to: Parking, Rear and License Plate Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
909B13 Circuit of license plate lamp faulty. REFER to: Parking, Rear and License Plate Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
909B11 Circuit of license plate lamp faulty (short to ground). REFER to: Parking, Rear and License Plate Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
9D3817 Windshield wiper motor(s), overvoltage REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
9D3816 Windshield wiper motor(s), undervoltage REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
9D3896 Front left windshield wiper motor (Master), internal system fault. REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
90EF12 Circuit of sliding sun roof module faulty (short to voltage). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
90EF14 Circuit of sliding sun roof module faulty (short to ground or open circuit). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
913D14 Circuit of sliding sun roof module "general close function" faulty (short to ground or open circuit). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
913D12 Circuit of sliding sun roof module "general close function" faulty (short to voltage). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
90AD09 Rain sensor/light sensor, component fault. REFER to:
Autolamps (417-01 Exterior Lighting, Diagnosis and Testing),
Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
90AD04 Internal circuit of rain sensor/light sensor faulty. REFER to:
Autolamps (417-01 Exterior Lighting, Diagnosis and Testing),
Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
913311 Circuit of heated windshield LED faulty (short to ground). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
913312 Circuit of heated windshield LED faulty (short to voltage). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
909712 Circuit of heated windshield relay faulty (short to voltage). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
909744 Circuit of heated windshield relay faulty (short to ground). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
912D11 Circuit of heated rear window LED faulty (short to ground). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
912012 Circuit of heated rear window LED faulty (short to voltage). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
9C8414 Circuit of heated rear window relay faulty (short to ground). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
9C8412 Circuit of heated rear window relay faulty (short to voltage). REFER to: Glass, Frames and Mechanisms (501-11 Glass, Frames and Mechanisms, Diagnosis and Testing).
9D3804 Front right windshield wiper motor (Slave), internal system fault. REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
9D3819 Windshield wiper motor(s), overload protection. REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
9D3808 Front right windshield wiper motor (Slave), bus wire/signal interrupted. REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
E01841, E01741, F00051, 167400, 9A9904, E10100 Module configuration faulty. Make certain that the latest release of the software is loaded in the Ford approved diagnostic tool and that the correct variant of the GEM is installed. CONFIGURE the GEM again using the Ford approved diagnostic tool. If the fault occurs again, RENEW THE GEM.
060400. 060500 Internal control unit fault. Make certain that the latest release of the software is loaded in the Ford approved diagnostic tool and that the correct variant of the GEM is installed. CONFIGURE the GEM again using the Ford approved diagnostic tool. If the fault occurs again, RENEW THE GEM.
90A512 Wiring of anti-theft alarm horn faulty (short to voltage). Refer to the Ford approved diagnostic tool.
90A514 Wiring of anti-theft alarm horn faulty (short to ground). Refer to the Ford approved diagnostic tool.
9D1796, 9D1700 Internal circuit of the battery backed horn for the anti-theft system (BBS) faulty. Refer to the Ford approved diagnostic tool.
9C8212 Circuit of headlamp washer relay faulty (short to voltage) REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
9C8214 Circuit of headlamp washer relay faulty (short to ground). REFER to: Wipers and Washers (501-16 Wipers and Washers, Diagnosis and Testing).
90D987, 90D513, 90DA51, 90D800, 90D751, 90D705, 90D794, 90D78F, 90E611, 90E615 PATS system fault. REFER to: Anti-Theft - Passive (419-01B Anti-Theft - Passive, Diagnosis and Testing).
912A12, 912A14 Ignition relay circuits faulty. Refer to the Ford approved diagnostic tool.
F00316, 056300, F00317 Charging system at fault. Refer to the Ford approved diagnostic tool.
C18100 No communications possible with the headlamp leveling module. REFER to: Headlamp Leveling (417-01 Exterior Lighting, Diagnosis and Testing).
90AC95, 90AC87, 90AC86 Speed control system, system fault. Refer to the Ford approved diagnostic tool.
E10853, E10753, 008100, 008200 Adaptive speed control system, system fault. Refer to the Ford approved diagnostic tool.
008300, 008500, 008A00, 008B00 Speed control system with collision warning system, system fault. Refer to the Ford approved diagnostic tool.
9C5512 Circuit of signal horn relay faulty (short to voltage). Refer to the Ford approved diagnostic tool.
9C5514 Circuit of signal horn relay faulty (short to ground or open circuit). Refer to the Ford approved diagnostic tool.
9D1312 Circuit of interior light switch-off delay faulty (short to voltage) REFER to: Interior Lighting (417-02 Interior Lighting, Diagnosis and Testing).
9D1314 Circuit of interior light switch-off delay faulty (short to ground or open circuit). REFER to: Interior Lighting (417-02 Interior Lighting, Diagnosis and Testing).
9A7913 Circuit of rear fog lamp faulty. REFER to: Fog Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
9A7911 Circuit of rear fog lamp faulty (short to ground). REFER to: Fog Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
402311 Stop lamp circuit faulty. REFER to: Stoplamps (417-01 Exterior Lighting, Diagnosis and Testing).
046200 Circuit of fuel level indicator sensor faulty (short to ground). REFER to: (310-00 Fuel System - General Information)
Fuel System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4)/2.5L Duratec (VI5) (Diagnosis and Testing),
Fuel System - 1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel (Diagnosis and Testing).
046015 Circuit of fuel level indicator sensor faulty (short to voltage or open circuit). REFER to: (310-00 Fuel System - General Information)
Fuel System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4)/2.5L Duratec (VI5) (Diagnosis and Testing),
Fuel System - 1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel (Diagnosis and Testing).
900A11 Circuit of fuel pump relay faulty (short to ground). REFER to: (310-00 Fuel System - General Information)
Fuel System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4)/2.5L Duratec (VI5) (Diagnosis and Testing),
Fuel System - 1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel (Diagnosis and Testing).
900A15 Circuit of fuel pump relay faulty (short to voltage or open circuit). REFER to: (310-00 Fuel System - General Information)
Fuel System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4)/2.5L Duratec (VI5) (Diagnosis and Testing),
Fuel System - 1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel (Diagnosis and Testing).
90C011, 90C015 Fuel pump circuits faulty. REFER to: (310-00 Fuel System - General Information)
Fuel System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4)/2.5L Duratec (VI5) (Diagnosis and Testing),
Fuel System - 1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel (Diagnosis and Testing).
010451 Tire pressure monitoring module configuration faulty. REFER to: Wheels and Tires (204-04 Wheels and Tires, Diagnosis and Testing).
5A5693, 5A5616, 5A5686 Circuits of front left tire pressure warning sensor faulty. REFER to: Wheels and Tires (204-04 Wheels and Tires, Diagnosis and Testing).
5A5893, 5A5816, 5A5886 Circuits of front right tire pressure warning sensor faulty. REFER to: Wheels and Tires (204-04 Wheels and Tires, Diagnosis and Testing).
5A6293, 5A6216, 5A6286 Circuits of rear right tire pressure warning sensor faulty. REFER to: Wheels and Tires (204-04 Wheels and Tires, Diagnosis and Testing).
5A6093, 5A6016, 5A6086 Circuits of rear left tire pressure warning sensor faulty. REFER to: Wheels and Tires (204-04 Wheels and Tires, Diagnosis and Testing).
5D2105 Circuit of tire pressure monitoring module faulty REFER to: Wheels and Tires (204-04 Wheels and Tires, Diagnosis and Testing).
90EA12 Circuit of electric booster heater faulty (short to voltage) REFER to: Climate Control System (412-00 Climate Control System - General Information, Diagnosis and Testing).
90EA14 Circuit of electric booster heater faulty (short to voltage or open circuit) REFER to: Climate Control System (412-00 Climate Control System - General Information, Diagnosis and Testing).
913188 No communications possible with the wiper motor module. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C15500 No communication with the electronic instrument cluster. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C12900 No communication with the anti-block brake system module. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C10000 No communication with the powertrain control module (PCM). REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
912B88 No communications possible with the steering wheel module. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
912C88 No communications possible with the interior monitoring sensor module. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
9D1788 No communications possible with the anti-theft alarm signal horn with integrated battery. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C23100 No communications possible with the rain sensor/light sensor. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
913088 No communications possible with the light switch unit. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C21400 No communications possible with the keyless vehicle module. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C10400 No communications possible with the collision warning module. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C00300, C00100, C00600 No communications possible via the HS CAN bus. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
C01000, C01200, C01500 No communications possible via the MS CAN bus. REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).

Symptom chart

Symptom chart

Symptom Possible Sources Action
Generic electronic module (GEM) not communicating with the diagnostic unit.
*
Fuse(s).
*
Circuit(s).
*
Generic electronic module (GEM).
*
REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
Voltage supply (term. 30) faulty.
*
Fuse(s).
*
Circuit(s).
*
Generic electronic module (GEM).
*
GO to Pinpoint Test A.

Pinpoint test

PINPOINT TEST A : VOLTAGE SUPPLY (TERM. 30) FAULTY.
CAUTION:
CAUTION:Before replacing the GEM in the event of a GEM malfunction, PERFORM a "hardware reset" after WORKING THROUGH the relevant DTC. To do this, disconnect connector C1BP02-G from the GEM and reconnect it. CHECK the operation of the system. If the malfunction persists, make sure that the latest release of the software is loaded in the Ford approved diagnostic tool and that the correct variant of the GEM is installed. CONFIGURE the GEM again using the Ford approved diagnostic tool. If the fault occurs again, RENEW THE GEM.
TEST CONDITIONS DETAILS/RESULTS/ACTIONS
A1: CHECK FUSE F17
1
Ignition switch in position 0.
2
CHECK Fuse F17 (EJB).

Is the fuse OK?
Yes
GO to A2.
No
RENEW fuse F17 (60 A). CHECK the operation of the system. If the fuse blows again, LOCATE and REPAIR the short using the Wiring Diagrams.
A2: CHECK THE VOLTAGE AT FUSE F17
1
Connect Fuse F17 (EJB).
2
Measure the voltage between fuse F17 (60 A) and ground.

Does the meter display battery voltage?
Yes
GO to A3.
No
REPAIR the voltage supply to fuse F17 with the aid of the Wiring Diagrams. CHECK the operation of the system.
A3: CHECK FUSE F18
1
CHECK Fuse F18 (EJB).

Is the fuse OK?
Yes
GO to A4.
No
RENEW fuse F18 (60 A). CHECK the operation of the system. If the fuse blows again, LOCATE and REPAIR the short using the Wiring Diagrams.
A4: CHECK THE VOLTAGE AT FUSE F18
1
Connect Fuse F18 (EJB).
2
Measure the voltage between fuse F18 (60 A) and ground.

Does the meter display battery voltage?
Yes
GO to A5.
No
REPAIR the voltage supply to fuse F18 with the aid of the Wiring Diagrams. CHECK the operation of the system.
A5: CHECK THE VOLTAGE AT THE GEM
1
Disconnect Connector C1BP02-G from the GEM.

2
Measure the voltage between the GEM, connector C1BP02-G, pin 1, circuit SBB17A (RD), wiring harness side and ground.

Does the meter display battery voltage?
Yes
GO to A6.
No
LOCATE and REPAIR the break in the circuit between the GEM and fuse F17 with the aid of the Wiring Diagrams. CHECK the operation of the system.
A6: CHECK THE VOLTAGE AT THE GEM

1
Measure the voltage between the GEM, connector C1BP02-G, pin 2, circuit SBB18A (YE), wiring harness side and ground.

Does the meter display battery voltage?
Yes
TEST the GEM and RENEW as necessary. CHECK the operation of the system.
No
LOCATE and REPAIR the break in the circuit between the GEM and fuse F18 with the aid of the Wiring Diagrams. CHECK the operation of the system.

Passenger Door Module (PDM) > < Module Controlled Functions