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In-vehicle Repair|Removal > < Crankshaft Rear Seal

Streetka 2003.5 (01.2003-07.2005)

Engine - 1.3L Duratec-8V (Rocam)/1.6L Duratec-8V (Rocam) - Oil Pump Streetka 2003.5 (01/2003-07/2005)
In-vehicle Repair

Special Tool(s)

Universal Flange Holding Wrench

205-072 (15-030A)

Adapter for 205-072

205-072-02

Support Bar, Engine

303-290A

Adapter for 303-290A

303-290-02

Adapter for 303-290A

303-290-03A

Adapter for 303-290A

303-290-05A
General Equipment
Straight edge

Removal

All vehicles
  1. Remove the air cleaner resonator.

  1. Install the special tools.
  1. Remove the oil pan.
    For additional information, refer to Oil Pan - in this section.

  1. CAUTION:
    CAUTION:Do not remove the crankshaft pulley at this stage.
    Using the special tool, remove the crankshaft pulley retaining bolt.

  1. Remove the accessory drive belt idler pulley.

  1. Remove the oil pump screen and pickup tube.
  1. Lower the vehicle.

  1. Detach the power steering fluid reservoir from the wheel housing and position it to one side
Vehicles with 1.3L engine
  1. Remove the engine front mount.
    • Discard the nuts.
Vehicles with 1.6L engine
  1. Remove the engine front mount.
    • Discard the nuts.
All vehicles
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. CAUTION:
    CAUTION:Only remove the oil pump together with the crankshaft pulley.
    CAUTION:
    CAUTION:Do not remove the crankshaft pulley from the oil pump after oil pump assembly removal.
    Remove the oil pump assembly.
    • Discard the pre-sealed oil pump retaining bolts.
    • Discard the gasket.

Installation

All vehicles
  1. CAUTION:
    CAUTION:Only install the oil pump together with the crankshaft pulley.
    CAUTION:
    CAUTION:When installing a new oil pump, do not remove the crankshaft pulley or the assembly clip before installation.
    NOTE:
    NOTE:Install a new oil pump gasket.
    NOTE:
    NOTE:A new oil pump is supplied as an assembly with a crankshaft front seal and a crankshaft pulley.
    NOTE:
    NOTE:Do not tighten the bolts at this stage.
    Install the oil pump assembly.
  1. Lower the vehicle.
Vehicles with 1.3L engine
  1. NOTE:
    NOTE:Install new engine front mount retaining nuts.
    Install the engine front mount.
Vehicles with 1.6L engine
  1. NOTE:
    NOTE:Install new engine front mount retaining nuts.
    Install the engine front mount.
All vehicles
  1. Attach the power steering fluid reservoir to the wheel housing.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Using the special tool, tighten the crankshaft pulley retaining bolt.
    • If installing a new oil pump, remove the assembly clip.

  1. NOTE:
    NOTE:The oil pump sealing flange must be within ± 0.20 mm of the cylinder block bottom sealing flanges.
    Using a suitable straight edge, align the oil pump to the cylinder block sealing flanges.

  1. NOTE:
    NOTE:Install new pre-sealed bolts in position 1 and 3.
    Tighten the oil pump retaining bolts (engine shown removed for clarity).
    • Tighten the bolts in the sequence shown.

  1. NOTE:
    NOTE:Make sure that the O-ring seal is correctly seated.
    Install the oil pump screen and pickup tube.

  1. Install the accessory drive belt idler pulley.
  1. Install the oil pan.
    For additional information, refer to Oil Pan - in this section.

In-vehicle Repair|Removal > < Crankshaft Rear Seal