ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

206-09C Anti-Lock Control - Stability Assist > < Hydraulic Control Unit (HCU)
Anti-Lock Control - Traction Control - Anti-Lock Brake System (ABS) Module Transit 2006.5 (04/2006-)
Removal and Installation

General Equipment
Worldwide Diagnostic System (WDS)

Removal

  1. Remove the hydraulic control unit (HCU).
    Refer to: Hydraulic Control Unit (HCU) (206-09B Anti-Lock Control - Traction Control, Removal and Installation).
  1. Wear an anti-static bracelet, connected to a suitable earthing point, to prevent electrostatic discharge (ESD) damage to internal components and integrated circuits.
  1. CAUTION:
    CAUTION:Extreme cleanliness must be exercised when handling these components.
    Clamp the HCU body in a vise with the anti-lock brake system (ABS) module level and facing upwards.

  1. CAUTION:
    CAUTION:Make sure that all openings are sealed.
  1. WARNING:
    WARNING:Make sure that the mating faces are clean and free of corrosion and foreign material.
    CAUTION:
    CAUTION:Use lint free cloth.
    1. Remove any contamination or debris - DO NOT USE A CLEANING AGENT.
    1. If the contact surface or contact pins show any signs of damage or corrosion, a new HCU must be installed.

Installation

  1. WARNING:
    WARNING:Make sure that the module is correctly located on the hydraulic control unit (HCU).
    CAUTION:
    CAUTION:Make sure that the mating faces are clean and free of foreign material.
    CAUTION:
    CAUTION:If accidentally dropped or knocked install a new module.
    CAUTION:
    CAUTION:Take extra care not to damage the seal.
    1. Using the outer edges of the ABS module, lower the module onto the HCU pump body. DO NOT APPLY PRESSURE ONTO THE MODULE COVER.
    1. If the module cover is damaged or deformed, install a new module.
      Torque:
      Stage 1:
      1.5 Nm
      Stage 2:
      2.0 Nm
      Stage 3:
      3.0 Nm
  1. Install the HCU.
    Refer to: Hydraulic Control Unit (HCU) (206-09B Anti-Lock Control - Traction Control, Removal and Installation).
  1. Carry out the ABS Function Test.
  1. Carry out a road test.
    Refer to: Road/Roller Testing (100-00 General Information, Description and Operation).

206-09C Anti-Lock Control - Stability Assist > < Hydraulic Control Unit (HCU)