Transit 2006.5 (04.2006-) Workshop Manual Manual Pages - Full Index

Transit 2006.5 (04.2006-) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-00 General Information
        • Description and Operation
          • About This Manual
          • Symbols Glossary
          • Health and Safety Precautions
          • Standard Workshop Practices
          • Solvents, Sealants and Adhesives
          • Battery and Battery Charging Health and Safety Precautions
          • Road-Roller Testing
          • Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
          • Engine Cooling System Health and Safety Precautions
          • Diesel Fuel System Health and Safety Precautions
          • Supplemental Restraint System (SRS) Health and Safety Precautions
          • Air Conditioning (A-C) System Health and Safety Precautions
          • Brake System Health and Safety Precautions
      • 100-01 Identification Codes
        • Description and Operation
          • Identification Codes
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Lifting
          • 100-02 Jacking and Lifting|Jacking
      • 100-04 Noise, Vibration and Harshness
        • Diagnosis and Testing
          • Noise, Vibration and Harshness (NVH)
          • General Procedures
            • Exhaust System Neutralizing
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • Diagnosis and Testing
          • Suspension System
          • General Procedures
            • Front Toe Adjustment
            • Wheel Bearing Inspection
      • 204-01 Front Suspension
        • 204-01 Front Suspension|Specifications
        • Description and Operation
          • Front Suspension
          • Diagnosis and Testing
            • Front Suspension
            • Removal and Installation
              • Front Wheel Bearing and Wheel Hub - FWD
              • Front Wheel Bearing and Wheel Hub - RWD
              • Front Wheel Bearing
              • Lower Arm
              • Front Stabilizer Bar
              • Lower Arm Bushing
              • Wheel Knuckle
              • Lower Arm Ball Joint - FWD
              • Lower Arm Ball Joint - RWD, Vehicles With: Lower Arm Ball Joint Secured With Two Bolts
              • Front Strut and Spring Assembly
              • Lower Arm Ball Joint - RWD, Vehicles With: Lower Arm Ball Joint Secured With a Circlip
              • Disassembly and Assembly
                • Front Strut and Spring Assembly
      • 204-02 Rear Suspension
        • 204-02 Rear Suspension|Specifications
        • Description and Operation
          • Rear Suspension
          • Diagnosis and Testing
            • Rear Suspension
            • Removal and Installation
              • Rear Stabilizer Bar
              • Beam Axle
              • Wheel Spindle
              • Diagnosis and Testing|Removal and Installation|Spring
              • Wheel Bearing and Wheel Hub - Vehicles With: Rear Drum Brakes
              • Wheel Bearing and Wheel Hub - Vehicles With: Rear Disc Brakes
      • 204-04 Wheels and Tires
        • Description and Operation
          • Diagnosis and Testing
            • Wheels and Tires
            • Removal and Installation
              • Wheel and Tire
        • 204-04 Wheels and Tires|Specifications
    • 205 Driveline
      • 205-00 Driveline System - General Information
        • Diagnosis and Testing
          • Driveline System
      • 205-01 Driveshaft
        • Diagnosis and Testing
          • Driveshaft
          • Removal and Installation
            • Driveshaft
            • Disassembly and Assembly
              • Driveshaft Center Bearing
        • 205-01 Driveshaft|Specifications
      • 205-02A Rear Drive Axle-Differential
        • 205-02A Rear Drive Axle-Differential|Specifications
        • Description and Operation
          • Rear Drive Axle and Differential
          • Diagnosis and Testing
            • Rear Drive Axle and Differential
            • In-vehicle Repair
              • Drive Pinion Flange and Drive Pinion Seal
              • Drive Pinion Bearing Cups
              • Drive Pinion
              • Differential Case
              • Removal and Installation
                • Axle Assembly
                • Disassembly and Assembly
                  • Differential Case and Ring Gear
      • 205-02B Wheel Hubs and Bearings - Full Floating Axle
        • 205-02B Wheel Hubs and Bearings - Full Floating Axle|Specifications
        • Diagnosis and Testing
          • Wheel Hubs and Bearings
          • Removal and Installation
            • Axle Shaft - Vehicles With: Single Rear Wheels
            • Axle Shaft - Vehicles With: Twin Rear Wheels
            • Wheel Hub
            • Wheel Bearings, Wheel Hub Seal and Wheel Bearing Cups
      • 205-04 Front Drive Halfshafts
        • 205-04 Front Drive Halfshafts|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Drive Halfshafts
            • Removal and Installation
              • Front Halfshaft LH
              • Front Halfshaft RH
              • Outer Constant Velocity (CV) Joint Boot
              • Inner Constant Velocity (CV) Joint Boot
              • Intermediate Shaft
              • Front Halfshaft - Vehicles With: 6-Speed Manual Transmission (MT82 4x4)
          • Front Drive Halfshafts
    • 206 Brake System
      • 206-00 Brake System - General Information
        • 206-00 Brake System - General Information|Specifications
        • Description and Operation
          • Brake System
          • Diagnosis and Testing
            • Brake System - Vehicles Built Up To: 04-2006
            • Brake System
            • General Procedures
              • Brake System Leak Check
              • Brake Load Sensor Proportioning Valve Adjustment
              • Brake System Bleeding
              • Brake Disc Runout Check
              • Brake System Pressure Bleeding
      • 206-02 Drum Brake
        • Description and Operation
          • Drum Brake
          • Diagnosis and Testing
            • Drum Brake
            • Removal and Installation
              • Brake Shoes
              • Wheel Cylinder
              • Brake Backing Plate
              • Disassembly and Assembly
                • Wheel Cylinder
        • 206-02 Drum Brake|Specifications
      • 206-03 Front Disc Brake
        • 206-03 Front Disc Brake|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Caliper
              • Brake Caliper Anchor Plate
              • Brake Disc - RWD
              • Brake Disc - FWD
          • Front Disc Brake
      • 206-04 Rear Disc Brake
        • 206-04 Rear Disc Brake|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Rear Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Caliper
              • Brake Disc - FWD
              • Brake Disc - RWD
          • Rear Disc Brake
      • 206-05A Parking Brake and Actuation
        • 206-05A Parking Brake and Actuation|Specifications
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • General Procedures
              • Parking Brake Cable Adjustment - Vehicles With: Rear Drum Brakes
              • Parking Brake Cable Adjustment - Vehicles With: Rear Disc Brakes
              • Removal and Installation
                • Parking Brake Control
                • Parking Brake Front Cable
                • Parking Brake Intermediate Cable
                • Parking Brake Rear Cables
      • 206-05B Parking Brake and Actuation - Vehicles With: Parking Brake Assist
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • General Procedures
              • Parking Brake Cable Adjustment
              • Removal and Installation
                • Parking Brake Control
                • Parking Brake Front Cable
                • Parking Brake Intermediate Cable
                • Parking Brake Rear Cables
                • Parking Brake Module
                • Parking Brake Wheel Speed Sensor
                • Parking Brake Actuator
        • 206-05B Parking Brake and Actuation - Vehicles With: Parking Brake Assist|Specifications
      • 206-06 Hydraulic Brake Actuation
        • 206-06 Hydraulic Brake Actuation|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Hydraulic Brake Actuation
            • Removal and Installation
              • Brake Fluid Reservoir
              • Brake Master Cylinder
              • Brake Pedal and Bracket
          • Hydraulic Brake Actuation
      • 206-07 Power Brake Actuation
        • 206-07 Power Brake Actuation|Specifications
        • Description and Operation
          • Brake Booster
          • Diagnosis and Testing
            • Power Brake System
            • Removal and Installation
              • Brake Vacuum Pump - 2.2L Duratorq-TDCi (Puma) Diesel
              • Brake Vacuum Pump - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Brake Booster
      • 206-09A Anti-Lock Control
        • Description and Operation
          • Anti-Lock Control
          • Diagnosis and Testing
            • Anti-Lock Control
            • Removal and Installation
              • Hydraulic Control Unit (HCU)
              • Front Wheel Speed Sensor
              • Rear Wheel Speed Sensor
              • Anti-Lock Brake System (ABS) Module
        • 206-09A Anti-Lock Control|Specifications
      • 206-09B Anti-Lock Control - Traction Control
        • 206-09B Anti-Lock Control - Traction Control|Specifications
        • Description and Operation
          • Anti-Lock Control - Traction Control
          • Diagnosis and Testing
            • Anti-Lock Control - Traction Control
            • Removal and Installation
              • Hydraulic Control Unit (HCU)
              • Anti-Lock Brake System (ABS) Module
      • 206-09C Anti-Lock Control - Stability Assist
        • Description and Operation
          • Anti-Lock Control - Stability Assist
          • Diagnosis and Testing
            • Anti-Lock Control - Stability Assist
            • Removal and Installation
              • Steering Wheel Rotation Sensor
              • Yaw Rate Sensor
              • Hydraulic Control Unit (HCU)
              • Stability Assist Module
        • 206-09C Anti-Lock Control - Stability Assist|Specifications
    • 211 Steering System
      • 211-00 Steering System - General Information
        • 211-00 Steering System - General Information|Specifications
        • Diagnosis and Testing
          • Steering System
          • Steering Gear Checks After a Collision
          • General Procedures
            • Power Steering System Flushing - 2.2L Duratorq-TDCi (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
            • Power Steering System Flushing - 2.3L Duratec-HE (MI4)
            • Power Steering System Bleeding
            • Power Steering System Filling
      • 211-02 Power Steering
        • Description and Operation
          • Power Steering
          • Diagnosis and Testing
            • Power Steering
            • Removal and Installation
              • Power Steering Pump - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump - 2.2L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump - 2.3L Duratec-HE (MI4)
              • Power Steering Pump to Steering Gear Pressure Line - 2.4L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump to Steering Gear Pressure Line - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump to Steering Gear Pressure Line - 2.3L Duratec-HE (MI4)
              • Power Steering Pump to Steering Gear Pressure Line - 2.2L Duratorq-TDCi (Puma) Diesel
              • Power Steering Fluid Cooler
              • Steering Gear - 4x2
              • Steering Gear to Fluid Cooler Return Hose
        • 211-02 Power Steering|Specifications
      • 211-03 Steering Linkage
        • 211-03 Steering Linkage|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Steering Linkage
            • Removal and Installation
              • Diagnosis and Testing|Removal and Installation|Tie Rod
              • Tie Rod End
              • Steering Gear Boot
          • Steering Linkage
      • 211-04 Steering Column
        • 211-04 Steering Column|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Steering Column
            • Removal and Installation
              • Steering Wheel
              • Steering Column
              • Steering Column Flexible Coupling
          • Steering Column
      • 211-05 Steering Column Switches
        • Diagnosis and Testing
          • Steering Column Switches
          • Removal and Installation
            • Ignition Switch
            • Steering Column Multifunction Switch
  • 3 Powertrain
    • 303 Engine
      • 303-00 Engine System - General Information
        • Diagnosis and Testing
          • Diagnosis and Testing|Engine
          • General Procedures
            • Camshaft Bearing Journal Diameter
            • Camshaft End Play
            • Camshaft Bearing Journal Clearance
            • Camshaft Lobe Lift
            • Camshaft Surface Inspection
            • Crankshaft Main Bearing Journal Diameter
            • Crankshaft Main Bearing Journal Clearance
            • Crankshaft End Play
            • Cylinder Bore Taper
            • Piston Pin to Bore Diameter
            • Piston Inspection
            • Piston Ring End Gap
            • Piston Diameter
            • Piston Pin Diameter
            • Piston Ring-to-Groove Clearance
            • Connecting Rod Large End Bore
            • Valve Stem Diameter
            • Valve Seat Inspection
            • Flywheel Inspection
            • Flywheel Inspection - Vehicles With: Dual Mass Flywheel
            • Flywheel Clutch Surface Inspection
            • Cylinder Head Distortion
            • Cylinder Block Distortion
            • Exhaust Manifold Cleaning and Inspection
            • Bearing Inspection
      • 303-01A Engine - 2.3L Duratec-HE (MI4)
        • Description and Operation
          • 303-01A Engine - 2.3L Duratec-HE (MI4)|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance Adjustment
              • Removal and Installation
                • Intake Manifold
                • Crankshaft Pulley
                • Engine Front Cover
                • Camshafts
                • Exhaust Manifold
                • Cylinder Head
                • General Procedures|Removal and Installation|Oil Pan
                • Valve Stem Seals
                • Crankshaft Front Seal
                • Timing Chain
                • Oil Pump
                • Crankshaft Rear Seal
                • Removal
                  • General Procedures|Removal and Installation|Engine
                  • Disassembly
                    • General Procedures|Removal and Installation|Disassembly|Engine
                    • Disassembly and Assembly of Subassemblies
                      • Cylinder Head
                      • Assembly
                        • Assembly|Engine
                        • Installation
                          • Assembly|Installation|Engine
        • 303-01A Engine - 2.3L Duratec-HE (MI4)|Specifications
      • 303-01B Engine - 2.2L Duratorq-TDCi (Puma) Diesel
        • 303-01B Engine - 2.2L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • 303-01B Engine - 2.2L Duratorq-TDCi (Puma) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Valve Cover
              • Crankshaft Front Seal
              • Engine Front Cover
              • Valve Seals
              • Valve Springs
              • In-vehicle Repair|Valves
              • Camshafts
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
      • 303-01C Engine - 2.4L Duratorq-TDCi (Puma) Diesel
        • 303-01C Engine - 2.4L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Crankshaft Front Seal
              • Valve Cover
              • Engine Front Cover
              • Valve Springs
              • Valve Seals
              • In-vehicle Repair|Valves
              • Camshafts
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
          • 303-01C Engine - 2.4L Duratorq-TDCi (Puma) Diesel|Engine
      • 303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel
        • 303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • Engine - Component Location
          • Diagnosis and Testing
            • Removal and Installation
              • Intake Manifold
              • Exhaust Manifold
              • Valve Cover
              • Camshafts
              • Diagnosis and Testing|Removal and Installation|Valves
              • Valve Stem Seals
              • Valve Springs
              • Timing Cover
              • Cylinder Head
              • Diagnosis and Testing|Removal and Installation|Oil Pan
              • Oil Pump
              • Engine Front Seal
              • Crankshaft Rear Seal
              • Removal
                • Engine Accessories
                • Disassembly
                  • Diagnosis and Testing|Removal and Installation|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Engine Accessories
          • Engine - System Operation and Component Description
      • 303-03 Engine Cooling
        • 303-03 Engine Cooling|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling - 2.2L Duratorq-TDCi (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
            • Engine Cooling - 2.3L Duratec-HE (MI4)
            • General Procedures
              • Cooling System Draining, Filling and Bleeding - 2.3L Duratec-HE (MI4), Vehicles Without: Fuel Fired Booster Heater
              • Cooling System Draining, Filling and Bleeding - 2.3L Duratec-HE (MI4), Vehicles With: Fuel Fired Booster Heater
              • Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-
              • Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-
              • Removal and Installation
                • Thermostat - 2.2L Duratorq-TDCi (Puma) Diesel
                • Thermostat Housing - 2.2L Duratorq-TDCi (Puma) Diesel
                • Thermostat - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
                • Thermostat Housing - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
                • Coolant Pump - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
                • Cooling Fan - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
                • Coolant Pump - 2.2L Duratorq-TDCi (Puma) Diesel
                • Coolant Pump - 2.3L Duratec-HE (MI4)
                • Coolant Outlet Connector - 2.3L Duratec-HE (MI4)
                • Thermostat - 2.3L Duratec-HE (MI4)
                • Radiator
                • Cooling Fan Motor and Shroud
      • 303-04A Fuel Charging and Controls - 2.3L Duratec-HE (MI4)
        • 303-04A Fuel Charging and Controls - 2.3L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Fuel Rail
              • Throttle Body
      • 303-04B Fuel Charging and Controls - 2.2L Duratorq-TDCi (Puma) Diesel
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Injectors
                • Fuel Pump
                • Fuel Rail
                • Fuel Pressure Relief Valve
                • Fuel Metering Valve
      • 303-04C Fuel Charging and Controls - 2.4L Duratorq-TDCi (Puma) Diesel
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Pump
                • Fuel Rail
                • Fuel Pressure Relief Valve
                • Fuel Injectors
                • Fuel Metering Valve
      • 303-04D Fuel Charging and Controls - 3.2L Duratorq-TDCi (Puma) Diesel
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Pump
                • Fuel Rail
                • Fuel Pressure Relief Valve
                • Fuel Injectors
                • Fuel Metering Valve
      • 303-04E Fuel Charging and Controls - Turbocharger
        • Description and Operation
          • Turbocharger
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger - 2.2L Duratorq-TDCi (Puma) Diesel (85 PS-110 PS)
              • Turbocharger - 2.2L Duratorq-TDCi (Puma) Diesel (130 PS)
              • Turbocharger - 2.4L Duratorq-TDCi (Puma) Diesel (100 PS-115 PS)
              • Turbocharger - 2.4L Duratorq-TDCi (Puma) Diesel (140 PS)
              • Turbocharger - 3.2L Duratorq-TDCi (Puma) Diesel
      • 303-05 Accessory Drive
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt - Vehicles Without: Accessory Drive Belt Tensioner
              • Accessory Drive Belt - 2.2L Duratorq-TDCi (Puma) Diesel, Vehicles With: Air Conditioning
              • Accessory Drive Belt - 2.2L Duratorq-TDCi (Puma) Diesel, Vehicles Without: Air Conditioning
              • Accessory Drive Belt - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Accessory Drive Belt Tensioner - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump Belt - 2.2L Duratorq-TDCi (Puma) Diesel
              • Accessory Drive Belt - 2.3L Duratec-HE (MI4)
      • 303-06 Starting System
        • Description and Operation
          • Diagnosis and Testing
            • Starting System
            • Removal and Installation
              • Starter Motor - 2.2L Duratorq-TDCi (Puma) Diesel
              • Starter Motor - 2.3L Duratec-HE (MI4)
              • Starter Motor - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
      • 303-07A Glow Plug System - 2.4L Duratorq-TDCi (Puma) Diesel
        • Description and Operation
          • Glow Plug System
          • Diagnosis and Testing
            • Removal and Installation
              • Glow Plugs
            • Glow Plug System
      • 303-07B Engine Ignition - 2.3L Duratec-HE (MI4)
        • Diagnosis and Testing
          • Engine Ignition
      • 303-07C Glow Plug System - 2.2L Duratorq-TDCi (Puma) Diesel
        • 303-07C Glow Plug System - 2.2L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Glow Plug System
            • Removal and Installation
              • Glow Plugs
          • Glow Plug System
      • 303-07D Glow Plug System - 3.2L Duratorq-TDCi (Puma) Diesel
        • Description and Operation
          • Diagnosis and Testing
            • Removal and Installation
            • Glow Plug System
          • Glow Plug System
      • 303-08 Engine Emission Control
        • Description and Operation
          • Engine Emission Control
          • Diagnosis and Testing
            • Engine Emission Control
            • Engine Emission Control - 2.3L Duratec-HE (MI4)
            • Removal and Installation
              • Crankcase Vent Oil Separator - 2.3L Duratec-HE (MI4)
              • Exhaust Gas Recirculation (EGR) Valve - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Valve - 2.2L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Cooler - 2.2L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Cooler - 3.2L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Cooler - 2.4L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Valve Outlet Tube - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Valve Outlet Tube - 2.2L Duratorq-TDCi (Puma) Diesel
      • 303-12 Intake Air Distribution and Filtering
        • Description and Operation
          • Diagnosis and Testing
            • Intake Air Distribution and Filtering
            • Removal and Installation
              • Air Cleaner - 2.2L Duratorq-TDCi (Puma) Diesel
              • Air Cleaner - 2.3L Duratec-HE (MI4)-2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Charge Air Cooler
          • Intake Air Distribution and Filtering
      • 303-13 Evaporative Emissions
        • Description and Operation
          • Evaporative Emissions
          • Diagnosis and Testing
            • Removal and Installation
              • Evaporative Emission Canister
            • Evaporative Emissions
      • 303-14 Electronic Engine Controls
        • Description and Operation
          • Electronic Engine Controls
          • Diagnosis and Testing
            • Electronic Engine Controls
            • Removal and Installation
              • Powertrain Control Module (PCM) - Vehicles Without: PCM Security Shield
              • Crankshaft Position (CKP) Sensor - 2.2L Duratorq-TDCi (Puma) Diesel
              • Cylinder Head Temperature (CHT) Sensor - 2.4L Duratorq-Di-TDDi (Puma) Diesel
              • Cylinder Head Temperature (CHT) Sensor - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Cylinder Head Temperature (CHT) Sensor - 2.2L Duratorq-TDCi (Puma) Diesel
              • Knock Sensor (KS) - 2.3L Duratec-HE (MI4)
              • Camshaft Position (CMP) Sensor - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
              • Camshaft Position (CMP) Sensor
              • Heated Oxygen Sensor (HO2S)
              • Engine Coolant Temperature (ECT) Sensor - 2.3L Duratec-HE (MI4)
              • Manifold Absolute Pressure and Temperature (MAPT) Sensor
              • Catalyst Monitor Sensor
              • Crankshaft Position (CKP) Sensor - 2.3L Duratec-HE (MI4)
              • Crankshaft Position (CKP) Sensor - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
    • 308 Manual Transmission-Transaxle, Clutch and Transfer Case
      • 308-00 Manual Transmission-Transaxle and Clutch - General Information
        • 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
        • Diagnosis and Testing
          • Manual Transmission and Clutch - Vehicles With: MT-75
          • Manual Transaxle and Clutch - Vehicles With: VXT-75
          • Manual Transmission and Clutch - Vehicles With: MT82
          • General Procedures
            • Clutch System Bleeding - Vehicles With: 5-Speed Manual Transmission (MT-75)
            • Clutch System Bleeding - Vehicles With: 5-Speed Manual Transmission (VXT-75)
            • Clutch System Bleeding - Vehicles With: 6-Speed Manual Transmission (MT82)
            • Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (VXT-75)
            • Gearshift Cable Adjustment - Vehicles With: MT82-MT-75
            • Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (VMT6)
            • Clutch System Bleeding - Vehicles With: 6-Speed Manual Transmission (VMT6)
      • 308-01A Clutch - Vehicles With: MT-75
        • 308-01A Clutch - Vehicles With: MT-75|Specifications
        • Removal and Installation
          • Clutch Disc and Pressure Plate
          • Pilot Bearing
      • 308-01B Clutch - Vehicles With: VXT-75
        • 308-01B Clutch - Vehicles With: VXT-75|Specifications
        • Removal and Installation
          • Clutch Disc and Pressure Plate
      • 308-01C Clutch - Vehicles With: MT82-MT82 4x4
        • Description and Operation
          • 308-01C Clutch - Vehicles With: MT82-MT82 4x4|Clutch
          • Removal and Installation
            • Clutch Disc and Pressure Plate
            • Pilot Bearing
        • 308-01C Clutch - Vehicles With: MT82-MT82 4x4|Specifications
      • 308-01D Clutch - Vehicles With: VMT6
        • 308-01D Clutch - Vehicles With: VMT6|Specifications
        • Removal and Installation
          • Clutch Disc and Pressure Plate
      • 308-02A Clutch Controls - Vehicles With: MT-75
        • 308-02A Clutch Controls - Vehicles With: MT-75|Specifications
        • Description and Operation
          • Clutch Controls
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Master Cylinder
              • Clutch Slave Cylinder
      • 308-02B Clutch Controls - Vehicles With: VXT-75
        • Description and Operation
          • Clutch Controls
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Master Cylinder
              • Clutch Slave Cylinder
        • 308-02B Clutch Controls - Vehicles With: VXT-75|Specifications
      • 308-02C Clutch Controls - Vehicles With: MT82-MT82 4x4
        • Description and Operation
          • Clutch Controls
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Slave Cylinder
              • Clutch Master Cylinder
        • 308-02C Clutch Controls - Vehicles With: MT82-MT82 4x4|Specifications
      • 308-02D Clutch Controls - Vehicles With: VMT6
        • 308-02D Clutch Controls - Vehicles With: VMT6|Specifications
        • Removal and Installation
          • Clutch Master Cylinder
          • Clutch Slave Cylinder
      • 308-03A Manual Transmission-Transaxle - Vehicles With: MT-75
        • 308-03A Manual Transmission-Transaxle - Vehicles With: MT-75|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Manual Transmission
            • General Procedures
              • Transmission Draining and Filling
              • Removal
                • Transmission - 2.4L Duratorq-Di (Puma) Diesel
                • Transmission - 2.3L Duratec-HE (MI4)
                • Disassembly
                  • Transmission
                  • Disassembly and Assembly of Subassemblies
                    • Input Shaft
                    • Countershaft
                    • Output Shaft
                    • Reverse Idler Gear
                    • Synchronizers
                    • Gearshift Control Shaft
                    • Assembly
                      • Transmission
                      • Installation
                        • Transmission - 2.4L Duratorq-Di (Puma) Diesel
                        • Transmission - 2.3L Duratec-HE (MI4)
          • Manual Transmission
      • 308-03B Manual Transmission-Transaxle - Vehicles With: VXT-75
        • Description and Operation
          • Diagnosis and Testing
            • Manual Transaxle
            • In-vehicle Repair
              • Halfshaft Seal LH
              • Halfshaft Seal RH
              • Removal
                • Transaxle
                • Disassembly
                  • Transaxle
                  • Disassembly and Assembly of Subassemblies
                    • Input Shaft
                    • Differential
                    • Output Shaft
                    • Assembly
                      • Transaxle
                      • Installation
                        • Transaxle
          • Manual Transaxle
      • 308-03C Manual Transmission-Transaxle - Vehicles With: MT82
        • 308-03C Manual Transmission-Transaxle - Vehicles With: MT82|Specifications
        • Description and Operation
          • Manual Transmission
          • Diagnosis and Testing
            • Manual Transmission
            • General Procedures
              • Transmission Draining and Filling
              • In-vehicle Repair
                • Input Shaft Seal
                • Output Shaft Seal
                • Removal
                  • Transmission
                  • Disassembly
                    • Transmission - Vehicles Built Up To: 08-2007
                    • Transmission - Vehicles Built From: 08-2007
                    • Disassembly and Assembly of Subassemblies
                      • Synchronizers - Vehicles Built Up To: 08-2007
                      • Synchronizers - Vehicles Built From: 08-2007
                      • Assembly
                        • Transmission - Vehicles Built Up To: 08-2007
                        • Transmission - Vehicles Built From: 08-2007
                        • Installation
                          • Transmission
      • 308-03D Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MT82 4x4)
        • Description and Operation
          • Manual Transmission - Component Location
          • Manual Transmission - Overview
          • Manual Transmission - System Operation and Component Description
          • General Procedures
            • Transmission Fluid Level Check
            • Transmission Draining and Filling
            • In-vehicle Repair
              • Input Shaft Seal
              • Output Shaft Seal
              • Removal and Installation
                • Halfshaft Seal LH
                • Halfshaft Seal RH
                • Removal
                  • Transmission
                  • Disassembly
                    • Transmission
                    • Disassembly and Assembly of Subassemblies
                      • Synchronizers
                      • Assembly
                        • Transmission
                        • Installation
                          • Transmission
      • 308-03E Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (VMT6)
        • 308-03E Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (VMT6)|Specifications
        • Description and Operation
          • Manual Transmission - Component Location
          • Manual Transmission - Overview
          • Manual Transmission - System Operation and Component Description
          • General Procedures
            • Transmission Draining and Filling
            • Removal and Installation
              • Halfshaft Seal LH
              • Halfshaft Seal RH
              • Input Shaft Seal
              • Removal
                • Transmission
                • Disassembly
                  • Transmission
                  • Disassembly and Assembly of Subassemblies
                    • Input Shaft
                    • 1st-4th Gear Output Shaft
                    • 5th-6th and Reverse Gear Output Shaft
                    • Differential
                    • Differential - VIN Plate Axle Code: H-J-K
                    • Assembly
                      • Transmission
                      • Installation
                        • Transmission
      • 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: MT-75
        • Description and Operation
          • Diagnosis and Testing
            • External Controls
            • Removal and Installation
              • Gearshift Cables
          • External Controls
      • 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: VXT-75
        • Description and Operation
          • External Controls
          • Diagnosis and Testing
            • External Controls
            • Removal and Installation
              • Gearshift Lever
              • Gearshift Cables
        • 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: VXT-75|Specifications
      • 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: MT82-MT82 4x4
        • Description and Operation
          • Diagnosis and Testing
            • External Controls
            • Removal and Installation
              • Gearshift Cables
              • Gearshift Lever
      • 308-06D Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (VMT6)
        • Removal and Installation
          • Gearshift Lever
          • Gearshift Cables
    • 309 Exhaust System
      • 309-00 Exhaust System
        • 309-00 Exhaust System|Specifications
        • Removal and Installation
          • Catalytic Converter - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
          • Catalytic Converter - 2.2L Duratorq-TDCi (Puma) Diesel
          • Catalytic Converter - 2.3L Duratec-HE (MI4)
          • Diesel Particulate Filter (DPF) - 2.2L Duratorq-TDCi (Puma) Diesel
          • Diesel Particulate Filter (DPF) - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
          • Diesel Particulate Filter (DPF) Differential Pressure Sensor - 2.2L Duratorq-TDCi (Puma) Diesel
          • Diesel Particulate Filter (DPF) Differential Pressure Sensor - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
    • 310 Fuel System
      • 310-00 Fuel System - General Information
        • Diagnosis and Testing
          • Fuel System
          • General Procedures
            • Fuel System Pressure Release - 2.3L Duratec-HE (MI4)
            • Fuel Tank Draining
            • Quick Release Coupling
            • Fuel System Pressure Check - 2.3L Duratec-HE (MI4)
            • Fuel System Bleeding
      • 310-01 Fuel Tank and Lines
        • Description and Operation
          • Fuel Tank and Lines
          • Diagnosis and Testing
            • Fuel Tank and Lines
            • Removal and Installation
              • Fuel Tank
              • Fuel Filter - 2.3L Duratec-HE (MI4)
              • Fuel Filter - Diesel
              • Fuel Filter Element - Diesel
              • Water-in-Fuel Sensor
      • 310-02A Acceleration Control - 2.2L Duratorq-TDCi (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
        • Diagnosis and Testing
          • Acceleration Control
      • 310-02B Acceleration Control - 2.3L Duratec-HE (MI4)
        • Diagnosis and Testing
          • Acceleration Control
      • 310-03 Speed Control
        • Diagnosis and Testing
          • Speed Control
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • 412-00 Climate Control System - General Information|Specifications
        • Diagnosis and Testing
          • Climate Control System
          • General Procedures
            • Spring Lock Coupling
            • Air Conditioning (A-C) Clutch Air Gap Adjustment
            • Electronic Leak Detection
            • Fluorescent Dye Leak Detection
            • Refrigerant Oil Adding
            • Contaminated Refrigerant Handling
            • Air Conditioning (A-C) System Recovery, Evacuation and Charging
            • Vacuum Leak Detection
      • 412-01A Air Distribution and Filtering
        • Description and Operation
          • Air Distribution and Filtering
          • Diagnosis and Testing
            • Air Distribution and Filtering
      • 412-02A Heating and Ventilation
        • Description and Operation
          • Heating and Ventilation
          • Diagnosis and Testing
            • Heating and Ventilation
            • Removal and Installation
              • Heater Core and Evaporator Core Housing
              • Blower Motor
              • Heater Core - Vehicles Without: Air Conditioning
              • Heater Core - Vehicles With: Air Conditioning
              • Disassembly and Assembly
                • Heater Core Housing - Vehicles With: Air Conditioning
                • Heater Core Housing - Vehicles Without: Air Conditioning
      • 412-02B Auxiliary Heating
        • Description and Operation
          • Auxiliary Heater
          • Booster Heater
          • Diagnosis and Testing
            • Booster Heater
            • Removal and Installation
              • Auxiliary Blower Motor
              • Auxiliary Heater Core
              • Auxiliary Heater Core Housing
              • Fuel Fired Booster Heater - Vehicles With: Nonprogrammable Fuel Fired Booster Heater
              • Fuel Fired Booster Heater - Vehicles Without: Nonprogrammable Fuel Fired Booster Heater
              • Fuel Fired Booster Heater Fuel Pump - Vehicles With: Nonprogrammable Fuel Fired Booster Heater
              • Fuel Fired Booster Heater Fuel Pump - Vehicles Without: Nonprogrammable Fuel Fired Booster Heater
              • Fuel Fired Booster Heater Coolant Pump
              • Disassembly and Assembly
                • Booster Heater
                • Auxiliary Heater Core Housing
      • 412-03A Air Conditioning
        • 412-03A Air Conditioning|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Air Conditioning
            • Removal and Installation
              • Clutch and Clutch Field Coil
              • Air Conditioning (A-C) Compressor - 2.2L Duratorq-TDCi (Puma) Diesel
              • Air Conditioning (A-C) Compressor - 2.4L Duratorq-TDCi (Puma) Diesel
              • Air Conditioning (A-C) Compressor - 2.3L Duratec-HE (MI4)
              • Evaporator Core
              • Suction Accumulator
              • Evaporator Core Orifice
              • Low-Pressure Cutoff Switch
              • Condenser Core
              • High-Pressure Cutoff Switch
              • Compressor to Condenser Discharge Line - 2.4L Duratorq-TDCi (Puma) Diesel
              • Compressor to Condenser Discharge Line - 2.2L Duratorq-TDCi (Puma) Diesel
              • Condenser to Evaporator Line
              • Evaporator Outlet Line
              • Suction Accumulator to Compressor Line - 2.2L Duratorq-TDCi (Puma) Diesel
              • Suction Accumulator to Compressor Line - 2.4L Duratorq-TDCi (Puma) Diesel
              • Suction Accumulator to Condenser Line - 2.3L Duratec-HE (MI4)
          • Air Conditioning
      • 412-03B Auxiliary Climate Control
        • Description and Operation
          • Diagnosis and Testing
            • Auxiliary Climate Control
            • Removal and Installation
              • Auxiliary Climate Control Housing
              • Auxiliary Blower Motor
              • Evaporator Core
              • Auxiliary Evaporator Outlet Line
              • Auxiliary Evaporator Rear Outlet and Inlet Line
              • Disassembly and Assembly
                • Auxiliary Climate Control Housing
              • Thermostatic Expansion Valve
          • Auxiliary Climate Control
      • 412-04 Control Components
        • Description and Operation
          • Diagnosis and Testing
            • Control Components
            • Removal and Installation
              • Climate Control Assembly - Vehicles With: Air Conditioning
              • Climate Control Assembly - Vehicles Without: Air Conditioning
              • Blower Motor Resistor
              • Air Inlet Blend Door Actuator - Vehicles With: Air Conditioning
              • Air Inlet Blend Door Actuator - Vehicles Without: Air Conditioning
              • Temperature Blend Door Actuator
          • Control Components
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Diagnosis and Testing
          • Instrument Cluster and Panel Illumination
      • 413-01 Instrument Cluster
        • Diagnosis and Testing
          • Instrument Cluster
          • Removal and Installation
            • Instrument Cluster
      • 413-06 Horn
        • Diagnosis and Testing
          • Diagnosis and Testing|Horn
      • 413-09 Warning Devices
        • General Procedures
          • Oil Change Indicator Reset
      • 413-13 Parking Aid
        • 413-13 Parking Aid|Specifications
        • Description and Operation
          • Parking Aid
          • Diagnosis and Testing
            • Parking Aid
            • General Procedures
              • Azimuth System Check
              • Elevation System Check
              • Removal and Installation
                • Parking Aid Module
                • Parking Aid Speaker
      • 413-17 Tachograph
        • Diagnosis and Testing
          • Tachograph
          • Digital Tachograph
          • Removal and Installation
            • Digital Tachograph
            • Tachograph
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • Diagnosis and Testing
          • Charging System
          • General Procedures
            • Battery Charging
      • 414-01 Battery, Mounting and Cables
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Battery
            • General Procedures
              • Battery Disconnect and Connect
              • Removal and Installation
                • General Procedures|Removal and Installation|Battery
        • 414-01 Battery, Mounting and Cables|Specifications
      • 414-02 Generator and Regulator
        • Description and Operation
          • Diagnosis and Testing
            • Generator
            • Removal and Installation
              • Generator - 2.2L Duratorq-TDCi (Puma) Diesel
              • Generator - 2.3L Duratec-HE (MI4)
              • Generator - 2.4L Duratorq-TDCi (Puma) Diesel-3.2L Duratorq-TDCi (Puma) Diesel
    • 415 Information and Entertainment Systems
      • 415-00 Information and Entertainment System - General Information
        • Diagnosis and Testing
          • Audio System
          • Cellular Phone
          • Navigation System
      • 415-01 Information and Entertainment System
        • Description and Operation
          • Cellular Phone
          • Navigation System
          • Diagnosis and Testing
            • Information and Entertainment System
            • Removal and Installation
              • Audio Unit
              • Portable Support Electronics (PSE) Module
              • Handset Holder
              • Navigation System Display Module
              • Navigation System Antenna
    • 417 Lighting
      • 417-01 Exterior Lighting
        • 417-01 Exterior Lighting|Specifications
        • Description and Operation
          • Exterior Lighting
          • Diagnosis and Testing
            • Headlamps
            • Stoplamps
            • Turn Signal and Hazard Lamps
            • Parking, Rear and License Plate Lamps
            • Fog Lamps
            • Reversing Lamps
            • Trailer Lamps
            • Headlamp Leveling
            • General Procedures
              • Headlamp Adjustment
              • Front Fog Lamp Adjustment
              • Headlamp Masking
              • Removal and Installation
                • Headlamp Assembly
                • Headlamp Leveling Motor
                • Headlamp Switch
                • Front Fog Lamp
                • Stoplamp Switch
      • 417-02 Interior Lighting
        • Diagnosis and Testing
          • Interior Lighting
      • 417-04 Daytime Running Lamps (DRL)
        • Description and Operation
          • Daytime Running Lamps (DRL)
          • Diagnosis and Testing
            • Daytime Running Lamps (DRL)
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • Description and Operation
          • Communications Network
          • Diagnosis and Testing
            • Communications Network
      • 418-01 Module Configuration
        • General Procedures
          • Module Configuration
          • Programmable Module Installation
      • 418-02 Wiring Harnesses
        • Removal and Installation
          • Engine Compartment Wiring Harness
          • Passenger Compartment Wiring Harness
          • Instrument Panel Wiring Harness
    • 419 Electronic Feature Group
      • 419-01A Anti-Theft - Active
        • 419-01A Anti-Theft - Active|Specifications
        • Description and Operation
          • Anti-Theft - Active
          • Diagnosis and Testing
            • Anti-Theft - Active
            • Removal and Installation
              • Anti-Theft Alarm Horn
      • 419-01B Anti-Theft - Passive
        • Description and Operation
          • Diagnosis and Testing
            • Anti-Theft - Passive
            • General Procedures
              • Anti-Theft Security Access
              • Key and Remote Transmitter Programming Using Diagnostic Equipment
              • Erasing One or More Key Codes Using Diagnostic Equipment
              • Removal and Installation
                • Passive Anti-Theft System (PATS) Transceiver
          • Anti-Theft - Passive
      • 419-07 Navigation System
        • Description and Operation
          • Diagnosis and Testing
            • Removal and Installation
              • Navigation System Display Module
            • Navigation System
      • 419-08 Cellular Phone
        • Description and Operation
      • 419-10 Multifunction Electronic Modules
        • Description and Operation
          • Module Controlled Functions
          • Diagnosis and Testing
            • Generic Electronic Module (GEM)
            • Removal and Installation
              • Generic Electronic Module (GEM)
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-00 Body System - General Information
        • 501-00 Body System - General Information|Specifications
        • Description and Operation
          • Insulation
          • 501-00 Body System - General Information|Body
          • Body Sealer Types and Applications
      • 501-02 Front End Body Panels
        • 501-02 Front End Body Panels|Specifications
        • Description and Operation
          • Front End Body Panels
          • General Procedures
            • Hood Alignment
            • Removal and Installation
              • General Procedures|Removal and Installation|Fender
      • 501-03 Body Closures
        • General Procedures
          • Sliding Door Alignment
        • 501-03 Body Closures|Specifications
      • 501-05 Interior Trim and Ornamentation
        • Removal and Installation
          • A-Pillar Trim Panel
          • Front Door Trim Panel
          • B-Pillar Trim Panel
          • Sliding Door Trim Panel
          • Rear Door Trim Panel - Van-Kombi-Bus
          • Rear Door Trim Panel - Chassis Cab
          • Liftgate Trim Panel
          • Loadspace Trim Panel LH
          • Loadspace Trim Panel RH
          • Front Headliner
          • Rear Headliner - Chassis Double Cab
          • Rear Headliner - Van-Kombi-Bus
      • 501-08 Exterior Trim and Ornamentation
        • Removal and Installation
          • Rear Quarter Panel Moulding
      • 501-09 Rear View Mirrors
        • Description and Operation
          • Rear View Mirrors
          • Diagnosis and Testing
            • Rear View Mirrors
            • Removal and Installation
              • Exterior Mirror
        • 501-09 Rear View Mirrors|Specifications
      • 501-10 Seating
        • Description and Operation
          • Seats - Vehicles With: Central Junction Box (CJB)
          • Diagnosis and Testing
            • Diagnosis and Testing|Seats
            • Removal and Installation
              • Front Seat Backrest
              • Double Passenger Seat
              • Seat Track
              • Front Seat
              • Disassembly and Assembly
                • Front Seat Cushion
                • Double Passenger Seat Cushion
                • Treble Second Row Seat Cushion
                • Rear Seat Cushion - Chassis Double Cab
                • Treble Third Row Seat Cushion
                • Front Seat Backrest
                • Double Passenger Seat Backrest
                • Rear Seat Backrest - Chassis Double Cab
                • Treble Third Row Seat Backrest
                • Treble Second Row Seat Backrest
        • 501-10 Seating|Specifications
      • 501-11 Glass, Frames and Mechanisms
        • Description and Operation
          • Glass, Frames and Mechanisms
          • Diagnosis and Testing
            • Glass, Frames and Mechanisms
            • Removal and Installation
              • Front Door Window Glass
              • Front Quarter Window Glass
              • Second Row Side Window Glass
              • Sliding Door Window Glass
              • Third Row Side Window Glass
              • Rear Door Window Glass
              • Rear Door Window Glass - Chassis Double Cab
              • Rear Window Glass - Chassis Double Cab
              • Liftgate Window Glass
              • Front Door Window Regulator
              • Front Door Window Regulator and Motor
              • Windshield Glass
              • Front Door Glass Top Run
        • 501-11 Glass, Frames and Mechanisms|Specifications
      • 501-12 Instrument Panel and Console
        • 501-12 Instrument Panel and Console|Specifications
        • Removal and Installation
          • Instrument Panel
          • Disassembly and Assembly
            • Instrument Panel
      • 501-14 Handles, Locks, Latches and Entry Systems
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • Diagnosis and Testing
            • Locks, Latches and Entry Systems
            • General Procedures
              • Remote Keyless Entry (RKE) Transmitter Programming
              • Removal and Installation
                • Front Door Latch
                • Sliding Door Latch
                • Liftgate Latch
                • Rear Door Latch - Van-Kombi-Bus
                • Rear Door Latch - Chassis Double Cab
                • Rear Door Lower Latch
                • Exterior Front Door Handle
                • Rear Door Upper Latch
                • Exterior Sliding Door Handle
                • Exterior Rear Door Handle RH - Van-Kombi-Bus
                • Exterior Rear Door Handle LH - Van-Kombi-Bus
                • Liftgate Release Handle
                • Exterior Rear Door Handle - Chassis Double Cab
                • Front Door Lock Cylinder
                • Rear Door Lock Cylinder - Van-Kombi-Bus
                • Sliding Door Lock Cylinder
                • Rear Door Lock Cylinder - Chassis Double Cab
                • Liftgate Lock Cylinder
                • Front Door Latch Remote Control
                • Rear Door Latch Remote Control - Chassis Double Cab
                • Sliding Door Latch Remote Control
                • Hood Latch
                • Ignition Lock Cylinder
                • Hood Lock Cylinder
        • 501-14 Handles, Locks, Latches and Entry Systems|Specifications
      • 501-16 Wipers and Washers
        • 501-16 Wipers and Washers|Specifications
        • Description and Operation
          • Wipers and Washers
          • Diagnosis and Testing
            • Wipers and Washers
            • General Procedures
              • Windshield Wiper Blade and Pivot Arm Adjustment
              • Removal and Installation
                • Windshield Wiper Motor
                • Windshield Washer Pump - Van-Kombi-Bus
                • Windshield Washer Pump - Chassis Cab-Chassis Double Cab
                • Windshield Washer Pump and Reservoir - Van-Kombi-Bus
                • Rear Window Wiper Motor - Vehicles With: Rear Doors
                • Windshield Washer Pump and Reservoir - Chassis Cab-Chassis Double Cab
                • Rear Window Wiper Motor - Vehicles With: Liftgate
                • Rain Sensor
                • Wiper Linkage Assembly
      • 501-17 Roof Opening Panel
        • Removal and Installation
          • Escape Hatch
      • 501-19 Bumpers
        • 501-19 Bumpers|Specifications
        • Removal and Installation
          • Front Bumper
          • Rear Bumper
          • Front Bumper Cover
          • Rear Bumper Cover
      • 501-20A Safety Belt System
        • Description and Operation
          • Safety Belt System
          • Diagnosis and Testing
            • Safety Belt System - Vehicles With: Central Junction Box (CJB)
            • Removal and Installation
              • Front Safety Belt Retractor
              • Front Safety Belt Retractor - Vehicles With: Double Passenger Seat
              • Rear Safety Belt Retractor - Chassis Double Cab
              • Rear Safety Belt Retractor
              • Safety Belt Shoulder Height Adjuster
              • Safety Belt Retractor and Pretensioner
        • 501-20A Safety Belt System|Specifications
      • 501-20B Supplemental Restraint System
        • 501-20B Supplemental Restraint System|Specifications
        • Description and Operation
          • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
          • Diagnosis and Testing
            • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
            • General Procedures
              • Deployed Air Bag Disposal
              • Unserviceable Air Bag Disposal
              • Scrapped Vehicle Undeployed Air Bag Disposal
              • Scrapped Vehicle Air Bag and Safety Belt Pretensioner Disposal - In-Vehicle Disposal
              • Removal and Installation
                • Driver Air Bag Module
                • Passenger Air Bag Module
                • Restraints Control Module (RCM)
                • Clockspring
                • Side Impact Sensor
                • Side Air Bag Module
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Body Construction
          • Diagnosis and Damage Evaluation
          • Body Sheet Metal
          • Establish Repair Method
          • Tools and Equipment for Body Repairs
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Straightening
          • Corrosion Damage-Corrosion Repair
          • Corrosion Prevention
          • Cutting Technique
          • Sealer, Underbody Protection Material and Adhesives
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Water Leaks
          • Impact of Insufficient Repair Quality
          • Noise, Vibration and Harshness
          • Wind Noise
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Fender Apron Panel
          • Fender Apron Panel Reinforcement
          • Front Side Member Section
          • Fender Apron Panel Inner Reinforcement
          • Front Side Member and Fender Apron Panel LH
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • A-Pillar Outer Panel Section and Reinforcement
          • Sliding Door Step Outer Panel
          • Front Door Step
          • Side Panel Lower Section
          • Side Panel
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter-Side Panel Rear Section LH
          • Lower Quarter Panel Section
          • Lower Side Panel Rear Section
          • Rear Inner Wheelhouse Half
          • Rear Outer Wheelhouse Half
          • Box Corner Section
          • Box Corner
          • Back Panel and Crossmember
          • Rear Side Member Section
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • Health and Safety Precautions
          • 501-36 Paint - General Information|Symbols
          • Environmental Regulations
          • Factory Paint Application
          • Paintwork Defects and Damage
          • Tools and Equipment for Paint Repairs
          • Refinishing Materials
          • Additional Materials
          • Paint Repairs
          • Painting Plastic Parts
          • Spot Repairs
          • Corrosion Prevention
          • Color Identification and Chromatics
          • Tips and Tricks
    • 502 Frame and Mounting
      • 502-00 Uni-Body, Subframe and Mounting System
        • 502-00 Uni-Body, Subframe and Mounting System|Specifications
        • Removal and Installation
          • Engine Crossmember - Vehicles With: 6-Speed Manual Transmission (MT82)
          • Engine Crossmember - Vehicles With: 5-Speed Manual Transmission (MT-75)
          • Front Axle Crossmember
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Body Construction
          • Diagnosis and Damage Evaluation
          • Body Sheet Metal
          • Establish Repair Method
          • Tools and Equipment for Body Repairs
          • Straightening
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Corrosion Damage-Corrosion Repair
          • Corrosion Prevention
          • Cutting Technique
          • Sealer, Underbody Protection Material and Adhesives
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Wind Noise
          • Noise, Vibration and Harshness
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Fender Apron Panel
          • Fender Apron Panel Reinforcement
          • Fender Apron Panel Inner Reinforcement
          • Click to view this Labor Time
          • Front Side Member Section
          • Front Side Member and Fender Apron Panel LH
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Sliding Door Step Outer Panel
          • A-Pillar Outer Panel Section and Reinforcement
          • Front Door Step
          • Side Panel
          • Side Panel Lower Section
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter-Side Panel Rear Section LH
          • Lower Quarter Panel Section
          • Lower Side Panel Rear Section
          • Rear Outer Wheelhouse Half
          • Rear Inner Wheelhouse Half
          • Box Corner
          • Box Corner Section
          • Back Panel and Crossmember
          • Rear Side Member Section
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • 501-36 Paint - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Factory Paint Application
          • Paintwork Defects and Damage
          • Tools and Equipment for Paint Repairs
          • Additional Materials
          • Refinishing Materials
          • Paint Repairs
          • Spot Repairs
          • Painting Plastic Parts
          • Corrosion Prevention
          • Color Identification and Chromatics
          • Tips and Tricks