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Power Steering System Bleeding > < Power Steering System Flushing - 2.2L Duratorq-TDCi (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
Steering System - General Information - Power Steering System Flushing—2.3L Duratec-HE (MI4) Transit 2006.5 (04/2006-)
General Procedures

Name
Specification
Power Steering Fluid
WSA-M2C195-A 

  1. Detach the power steering fluid reservoir from the radiator grille opening panel.

  1. NOTE:
    NOTE:Using a suitable blanking cap, cap the power steering fluid cooler return line to reservoir connection.
    Disconnect the power steering fluid cooler return line from the power steering fluid reservoir.
  1. Place the end of the power steering fluid cooler return line into a suitable container.
  1. Remove the ignition coil-on-plug. For additional information, refer to Section  303-07A Glow Plug System / 303-07B Engine Ignition / 303-07C Glow Plug System / 303-07D Glow Plug System.
  1. Remove the spark plugs.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Disconnect the crankshaft position (CKP) sensor electrical connector (oil filter shown removed for clarity).
  1. NOTE:
    NOTE:Lower the vehicle until the wheels are clear of the floor to allow the steering wheel to be rotated from lock to lock.
    Lower the vehicle.
  1. NOTE:
    NOTE:When filling the power steering fluid reservoir, make sure the power steering fluid is clean and not agitated prior to use. The fluid should be poured slowly into the reservoir to minimize the possibility of aeration. The fluid level should be checked with the fluid cold.
    Fill the power steering fluid reservoir to the MAX mark with Power Steering Fluid.
  1. CAUTION:
    CAUTION:Do not continuously crank the engine for more than 30 seconds, as damage to the starter motor may result.
    NOTE:
    NOTE:When flushing the power steering system, make sure that the power steering fluid in the reservoir does not fall below the minimum mark.
    While cranking the engine for no more than 30 seconds turn the steering wheel from lock to lock.
  1. Wait 60 seconds to allow the starter motor to cool.
  1. CAUTION:
    CAUTION:Do not continuously crank the engine for more than 30 seconds, as damage to the starter motor may result.
    NOTE:
    NOTE:When flushing the power steering system, make sure that the power steering fluid in the reservoir does not fall below the minimum mark.
    While cranking the engine for a further 30 seconds turn the steering wheel from lock to lock.
  1. When all the fluid has been used, turn the ignition switch to the OFF position.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Connect the CKP sensor electrical connector (oil filter shown removed for clarity).
  1. Lower the vehicle.

  1. NOTE:
    NOTE:Remove blanking cap, from the power steering fluid reservoir.
    Connect the power steering fluid cooler return line to the power steering fluid reservoir.

  1. Attach the power steering fluid reservoir to the radiator grille opening panel.
  1. Install the spark plugs.
  1. Install the ignition coil-on-plug. For additional information, refer to Section  303-07A Glow Plug System / 303-07B Engine Ignition / 303-07C Glow Plug System / 303-07D Glow Plug System.
  1. NOTE:
    NOTE:When filling the power steering fluid reservoir, make sure the power steering fluid is clean and not agitated prior to use. The fluid should be poured slowly into the reservoir to minimize the possibility of aeration. The fluid level should be checked with the fluid cold.
    Fill the power steering fluid reservoir to the MAX mark with Power Steering Fluid.
  1. Start the engine and slowly turn the steering wheel from lock to lock.
  1. Switch OFF the engine.
  1. Check the fluid level. Fill up as necessary.

Power Steering System Bleeding > < Power Steering System Flushing - 2.2L Duratorq-TDCi (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel