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303-01A Engine - 2.3L Duratec-HE (MI4)|Specifications > < Assembly|Engine

Transit 2006.5 (04.2006-)

Engine - 2.3L Duratec-HE (MI4) - Engine Transit 2006.5 (04/2006-)

Installation

Special Tool(s)
303-122
Lifting Bracket, Engine
Materials
Name
Specification
High-Temperature Grease
ESD-M1C220-A
General Equipment
Hose clamp remover/installer
Hydraulic jib crane
Trolley jack
Vehicle/axle stands
  1. Torque: 62 Nm

  1. Torque: 62 Nm

  1. CAUTION:
    CAUTION:Make sure that the transmission is installed straight in relation to the engine to prevent damage to the pilot bearing.
    Apply a thin film of grease to the input shaft guide sleeve.
    Material: High-Temperature Grease
    Torque: 40 Nm

  1. Torque: 40 Nm

  1. Torque: 40 Nm

  1. Lower the hydraulic jib crane and support the engine crossmember on suitable axle stands on both sides.
    General Equipment: Vehicle/axle stands
    General Equipment: Hydraulic jib crane

  1. General Equipment: Trolley jack

  1. Remove the special tool.
    Special Tool(s): 303-122
  1. Push the vehicle forward until the engine and transmission assembly is in place of the engine compartment.

  1.  
    • On both sides.
    1. Torque: 70 Nm
    1. Torque: 40 Nm

  1. Torque: 48 Nm
  1. Raise and support the vehicle.
    Refer to: Jacking (100-02 Jacking and Lifting, Description and Operation).
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1.  
    1. Torque: 40 Nm
    1. Torque: 55 Nm

  1. CAUTION:
    CAUTION:Make sure that new driveshaft retaining bolts are installed.
    Torque: 115 Nm

  1. Torque: 10 Nm
  1. Install the following items:
    1. Catalytic converter
      Refer to: Catalytic Converter - 2.3L Duratec-HE (MI4) (309-00 Exhaust System, Removal and Installation).

  1. Torque: 25 Nm

  1.  
    1. Torque: 25 Nm
    1. Torque: 63 Nm
    1. Torque: 20 Nm
  1. General Equipment: Hose clamp remover/installer

  1. Torque: 10 Nm

  1. General Equipment: Hose clamp remover/installer

  1. Torque: 10 Nm
  1. Adjust the gearshift cables.
    Refer to: Gearshift Cable Adjustment - Vehicles With: MT82/MT-75 (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).
  1. Connect the following items:
    1. Battery
      Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Install the following items:
    1. Radiator
      Refer to: Radiator (303-03 Engine Cooling, Removal and Installation).
    1. Condenser core
      Refer to: Condenser Core (412-03A Air Conditioning, Removal and Installation).
    1. Accessory drive belt
      Refer to: Accessory Drive Belt - 2.3L Duratec-HE (MI4) (303-05 Accessory Drive, Removal and Installation).
  1. Fill and bleed the cooling system.
    Refer to: Cooling System Draining, Filling and Bleeding - 2.3L Duratec-HE (MI4), Vehicles Without: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
    Refer to: Cooling System Draining, Filling and Bleeding - 2.3L Duratec-HE (MI4), Vehicles With: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).

303-01A Engine - 2.3L Duratec-HE (MI4)|Specifications > < Assembly|Engine