ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Body and Paint > < Engine Crossmember - Vehicles With: 5-Speed Manual Transmission (MT-75)
Uni-Body, Subframe and Mounting System - Front Axle Crossmember Transit 2006.5 (04/2006-)
Removal and Installation

Transmission jack
Securing strap
Two leg puller

Removal

All vehicles

  1. NOTE:
    NOTE:Make sure the road wheels are in the straight ahead position.
    Centralize the steering wheel and lock it in position.
  1. Remove the stabilizer bar.
    For additional information, refer to: Front Stabilizer Bar (204-01 Front Suspension, Removal and Installation).

  1. Loosen the lower arm ball joint retaining nut.

  1. CAUTION:
    CAUTION:Protect the ball joint seal using a soft cloth to prevent damage.
    Using a suitable two leg puller, detach the lower arm from the wheel knuckle on both sides.
    1. Use a soft faced hammer to strike the lower arm.
    1. Remove and discard the lower arm ball joint retaining nut.

  1. Detach the power steering lines from the front axle crossmember.

  1. Detach the steering gear from the front axle crossmember.
    • Using cable ties, support the steering gear on both sides.
Vehicles with 2.2L diesel engine

  1. Remove the engine support insulator.
    • Discard the engine support insulator to transaxle housing bolt.
Vehicles with 2.3L engine or 2.4L diesel engine

  1. Remove the transmission support insulator to front axle crossmember bolts.
All vehicles

  1. Using a transmission jack, support the front axle crossmember and lower arm assembly.
  1. WARNING:
    WARNING:Make sure the front axle crossmember is secured to the transmission jack. Failure to follow this instruction may result in personal injury.
    Using a suitable securing strap, secure the front axle crossmember and lower arm assembly to the transmission jack.

  1. Remove the front axle crossmember retaining bolts on both sides.
  1. Remove the front axle crossmember and lower arm assembly.

  1. NOTE:
    NOTE:If installing a new front axle crossmember, remove the lower arms.
    Remove the lower arm on both sides.

Installation

WARNING:
WARNING:Make sure the front axle crossmember is secured to the transmission jack. Failure to follow this instruction may result in personal injury.
WARNING:
WARNING:Install a new lower arm ball joint retaining nut. Failure to follow this instruction may result in personal injury.
NOTE:
NOTE:If installing a new front axle crossmember, install the lower arms.
NOTE:
NOTE:Install a new engine support insulator to transaxle housing bolt.
  1. To install, reverse the removal procedure.
  1. Check the toe setting and adjust as necessary. For additional information, refer to: (204-00 Suspension System - General Information)
    Specifications (Specifications),
    Front Toe Adjustment (General Procedures).

Body and Paint > < Engine Crossmember - Vehicles With: 5-Speed Manual Transmission (MT-75)