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Transit 2006.5 (04.2006-)
Mechanical Repairs
5 Body and Paint / 501 Body and Paint
501-30 Rear End Sheet Metal Repairs
Removal and Installation
Lower Side Panel Rear Section
Rear End Sheet Metal Repairs - Lower Side Panel Rear Section
Transit 2006.5 (04/2006-)
Removal and Installation
Materials
Name
Specification
Side panel section
Removal
General Instructions
Required disassembly: inner trims, bumper corner, tail light, re-route cables away from working area.
Warm the glued area of the wheel house halves to remove the side panel.
CAUTION:
Cut the D-pillar along the sealing seam. Do not damage the reinforcing panel located behind it.
Side panel
Separating cut.
Mill out the spot welds.
Side panel
Mill out the spot welds and remove the flange remnants.
Installation
NOTE:
Always apply 2-pack metal adhesive just before installing the new part.
Side panel
Spot weld a backing strip in place (cut one from the remainder of the new part).
Apply 2-pack metal adhesive.
CAUTION:
Heat distortion may occur during welding.
Side panel
Intermittent seam MIG welding.
Continuous seam MIG welding.
Puddle weld.
Side panel
Puddle weld.
Continuous seam MIG welding.
Side panel
The corrosion protection at the joint to the D-pillar must be very carefully carried out.
Seam sealing to the D-pillar is only done after paint application.
Mechanical Repairs
5 Body and Paint / 501 Body and Paint
501-30 Rear End Sheet Metal Repairs
Removal and Installation
Lower Side Panel Rear Section
Rear Inner Wheelhouse Half >
< Lower Quarter Panel Section