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308-06A Manual Transmission-Transaxle External Controls - Vehicles With: MT-75 > < Transmission

Transit 2006.5 (04.2006-)

Manual Transmission/Transaxle - Vehicles With: 6-Speed Manual Transmission (VMT6) - Transmission Transit 2006.5 (04/2006-)

Installation

Special Tool(s)
205-775
Protector Halfshaft Seal

303-290-03A
Adapter for 303-290A

303-290-13
Adapter for 303-290A

303-290A-15
Adapter für 303-290A

303-290B
Support Bar, Engine

303-435-13C
Mounting Plate for 303-435-06
Materials
Name
Specification
Grease
SA-M1C9107-A
General Equipment
Securing Strap
Transmission jack
Wooden Block
  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Perform this and the following operation simultaneously.
    Torque: 40 Nm

  1. Torque: 40 Nm
  1. Remove the following items:

  1. Torque: 40 Nm

  1. Torque: 40 Nm

  1. Torque: 95 Nm

  1. Special Tool(s): 303-290B

  1.  
    1. Torque: 115 Nm

  1. Special Tool(s): 303-290B
  1. Remove the Special Tool(s): 303-290-13, 303-290-03A, 303-290A-15, 303-290B, 303-435-13C

  1. Torque: 35 Nm

  1. Torque: 10 Nm

  1. Torque: 40 Nm

  1. Remove the special tool before completely installing the halfshaft.
    Special Tool(s): 205-775

  1. Torque: 25 Nm

  1. Remove the special tool before completely installing the halfshaft.
    Special Tool(s): 205-775

  1. WARNING:
    WARNING:Install a new tie rod end nut.
    On both sides.
    Torque: 80 Nm

  1. WARNING:
    WARNING:Install a new lower arm ball joint nut.
    On both sides.
    Torque:
    Lower arm ball joint retaining nut flat diameter 24 mm 150 Nm
    Lower arm ball joint retaining nut flat diameter 30 mm 250 Nm

  1.  
    1. Torque: 103 Nm
    1. Torque: 23 Nm

  1.  
    1. Coat the studs with grease.
      Material: Grease
    1. NOTE:
      NOTE:Make sure that the exhaust flexible pipe is not twisted.
      Torque: 48 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. Lower the vehicle.
  1. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

  1.  
    1. Torque: 70 Nm
    1. Torque: 10 Nm
    1. Torque: 133 Nm

  1. NOTE:
    NOTE:Make sure that the installation marks are aligned.
    Torque: 70 Nm

  1. Torque: 25 Nm

  1. Torque: 40 Nm

  1. Refer to: Clutch System Bleeding - Vehicles With: 6-Speed Manual Transmission (VMT6) (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).

  1. Refer to: Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (VMT6) (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).

  1. Torque: 30 Nm
  1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

308-06A Manual Transmission-Transaxle External Controls - Vehicles With: MT-75 > < Transmission