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Disassembly and Assembly of Subassemblies > < General Procedures|Removal and Installation|Engine

Transit 2006.5 (04.2006-)

Engine - 2.3L Duratec-HE (MI4) - Engine Transit 2006.5 (04/2006-)

Disassembly

Special Tool(s)
100-010
Remover, O-Ring Seal

205-072
Universal Flange Holding Wrench

205-072-01
Adapter for 205-072

205-072-02
Adapter for 205-072

303-122
Lifting Bracket, Engine

303-254
Locking Tool, Flywheel

303-293
Remover, Crankshaft Seal

303-435
Mounting Stand

303-435-06
Mounting Bracket for 303-435

303-435-11A
Mounting Plate for 303-435-06

303-699
Wrench, Oil Filter
General Equipment
Hose clamp remover/installer
Hydraulic jib crane
  1. Special Tool(s): 303-435, 303-435-06, 303-435-11A

  1. Remove the special tool.
    Special Tool(s): 303-122
    General Equipment: Hydraulic jib crane

  1. Discard the electrical connector nut cover.

  1. General Equipment: Hose clamp remover/installer

  1. General Equipment: Hose clamp remover/installer

  1. CAUTION:
    CAUTION:Only rotate the crankshaft clockwise.
    Rotate the crankshaft until piston No. 1 is approximately 45 degrees before top dead center (TDC).

  1. Special Tool(s): 205-072, 205-072-02

  1. Special Tool(s): 303-293

  1.  
    • Discard the friction washer.
  1. Remove the following items:
    1. Crankshaft position (CKP) sensor
      Refer to: Crankshaft Position (CKP) Sensor - 2.3L Duratec-HE (MI4) (303-14 Electronic Engine Controls, Removal and Installation).

  1.  
    1. Special Tool(s): 100-010
    1. Punch, 2 mm

  1. CAUTION:
    CAUTION:Use an open-ended wrench to hold the camshafts by the hexagon to prevent the camshafts from turning.

  1. NOTE:
    NOTE:Note the position of the bearings.

  1. Remove and discard the cylinder head bolts.

  1. Special Tool(s): 303-699

  1. NOTE:
    NOTE:The seal is to be reused unless damaged.

  1.  
    1. Special Tool(s): 205-072, 205-072-01

  1. Discard the friction washer.

  1. Special Tool(s): 303-254

Disassembly and Assembly of Subassemblies > < General Procedures|Removal and Installation|Engine