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Lower Arm Ball Joint - FWD >
< Lower Arm Bushing
Transit 2006.5 (04.2006-)
Mechanical Repairs
2 Chassis / 204 Suspension
204-01 Front Suspension
Description and Operation
Diagnosis and Testing
Removal and Installation
Wheel Knuckle
Front Suspension - Wheel Knuckle
Transit 2006.5 (04/2006-)
Removal and Installation
General Equipment
Two leg puller
Removal
All vehicles
Remove the front wheel bearing and wheel hub. For additional information, refer to: (204-01)
Front Wheel Bearing and Wheel Hub - FWD (Removal and Installation),
Front Wheel Bearing and Wheel Hub - RWD (Removal and Installation).
Detach the wheel speed sensor from the wheel knuckle.
CAUTION:
Leave the tie-rod end retaining nut in place to protect the ball joint stud.
Loosen the tie-rod end retaining nut.
CAUTION:
Protect the ball joint seal using a soft cloth to prevent damage.
Using a suitable
two leg puller
, detach the tie-rod end from the wheel knuckle.
Release the tie-rod end.
Remove and discard the tie-rod end retaining nut.
Vehicles with 2.3L engine or 2.4L diesel engine
Loosen the lower arm ball joint retaining nut.
CAUTION:
Protect the ball joint seal using a soft cloth to prevent damage.
Using a suitable two leg puller, detach the lower arm from the wheel knuckle.
Use a soft faced hammer to strike the lower arm.
Remove and discard the lower arm ball joint retaining nut.
All vehicles
Remove the wheel knuckle.
Installation
All vehicles
Install the wheel knuckle.
Vehicles with 2.3L engine or 2.4L diesel engine
WARNING:
Install a new lower arm ball joint retaining nut. Failure to follow this instruction may result in personal injury.
NOTE:
Vehicles are equipped with a lower arm ball joint retaining nut with a flat diameter of either 24 mm or 30 mm.
Measure the lower arm ball joint retaining nut flat diameter to aid installation.
CAUTION:
Make sure that the ball joint ball does not rotate.
Install the lower arm ball joint retaining nut.
For additional information, refer to: Specifications (204-01 Front Suspension, Specifications).
All vehicles
WARNING:
Install a new tie-rod end retaining nut. Failure to follow this instruction may result in personal injury.
Attach the tie-rod end to the wheel knuckle.
Attach the wheel speed sensor to the wheel knuckle.
Install the front wheel bearing and wheel hub. For additional information, refer to: (204-01)
Front Wheel Bearing and Wheel Hub - FWD (Removal and Installation),
Front Wheel Bearing and Wheel Hub - RWD (Removal and Installation).
Mechanical Repairs
2 Chassis / 204 Suspension
204-01 Front Suspension
Description and Operation
Diagnosis and Testing
Removal and Installation
Wheel Knuckle
Lower Arm Ball Joint - FWD >
< Lower Arm Bushing