| General Procedures All vehicles NOTE:The templates for right-hand drive and left-hand drive vehicles are not interchangeable. The templates for the right-hand headlamp and left-hand headlamp are not interchangeable. | | -
Print out the correct templates at the end of this work instruction. | | | -
Measure the X measurement on the printed template. | | | -
Calculate the enlargement/reduction factor Y for the photocopier using the formula: Y = Z÷X×100. - X = measurement on the printed template in millimeters
- Y = enlargement/reduction factor in percent.
- Z = original dimension in mm = 50.
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Photocopy the printed templates with the calculated enlargement/reduction factor. - Compare the X measurement on the photocopy with the original measurement.
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Cut out the prepared templates for the headlamps. | | | -
Cut out the shaded areas. | LHD vehicle | | -
NOTE:Right-hand headlamp only. Place the template onto the headlamp lens and align. - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
- Template
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NOTE:Left-hand headlamp only. Place the template onto the headlamp lens and align. - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
- Template
| RHD | | -
NOTE:Right-hand headlamp only. Place the template onto the headlamp lens and align. - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
- Template
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NOTE:Left-hand headlamp only. Place the template onto the headlamp lens and align. - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
- Template
| All vehicles | | -
CAUTION:Make sure that the headlamp lens is not scratched. Copy the template outline to the headlamp lens using a suitable marker pen. | | | -
NOTE:Make sure not to exceed the area contours when masking the headlamps. Cover the marked area with a black opaque adhesive tape. | | | -
Repeat steps 11 to 13 for the headlamp on the other side. | | | -
Template for LHD vehicles, right-hand headlamp - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
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Template for LHD vehicles, left-hand headlamp - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
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Template for RHD vehicles, right-hand headlamp - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
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Template for LHD vehicles, left-hand headlamp - Side alignment line on the headlamp lens
- Lower alignment line on the headlamp lens
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