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Accessory Drive Belt - 2.2L Duratorq-TDCi (Puma) Diesel, Vehicles With: Air Conditioning > < Accessory Drive

Transit 2006.5 (04.2006-)

Accessory Drive - Accessory Drive Belt—Vehicles Without: Accessory Drive Belt Tensioner Transit 2006.5 (04/2006-)
Removal and Installation

General Equipment
Knife

Removal

CAUTION:
CAUTION:The accessory drive belt must not be reused as it is designed to be stretched on to the pulleys once only. Failure to follow this instruction may lead to premature failure of the belt.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Remove the crankshaft pulley splash shield.
  1. Using a suitable knife, cut the accessory drive belt and remove.

Installation

NOTE:
NOTE:Install a new accessory drive belt.
  1. Wipe all of the pulleys clean to make sure that the accessory drive belt does not slip during installation.

  1. Install the installation tool (supplied in the parts kit) to the crankshaft pulley at the 3 o'clock position.
    • Use the holes in the crankshaft pulley to locate the tool.

  1. Install the accessory drive belt around the generator pulley, the top of the crankshaft pulley and the installation tool.
  1. Make sure that the accessory drive belt is correctly positioned in the grooves of the pulleys.

  1. NOTE:
    NOTE:Turn the engine in the normal direction of rotation only.
    NOTE:
    NOTE:Guide the accessory drive belt onto the pulleys as the engine is rotated.
    Turn the engine until the installation tool is at the 9 o'clock position.
  1. Remove and discard the installation tool.
  1. NOTE:
    NOTE:Only turn the engine in the normal direction of rotation.
    Turn the engine through 360 degrees.

  1. Check that the accessory drive belt is correctly positioned in the grooves of the pulleys.
    • Repeat the installation procedure if the accessory drive belt is misaligned.

  1. Install the crankshaft pulley splash shield.
  1. Lower the vehicle.

Accessory Drive Belt - 2.2L Duratorq-TDCi (Puma) Diesel, Vehicles With: Air Conditioning > < Accessory Drive