Land Rover Borg Warner Transfer Box Service and Repair Manuals

TRANSFER BOX

16

OVERHAUL

DRIVE CHAIN

Service repair no - 41.20.67/01

Remove

1. Remove rear output shaft drive flange.

See

this section.

2. Remove interlock spool.

See this section.

3. Release differential assembly from rear casing

until differential rear bearing is clear of casing.

NOTE: Ensure rear output drive shaft
moves with differential.

4. Tilt differential assembly towards drive

sprocket, take care not to bruise casing.

5. Remove drive chain from gears.
6. Position differential assembly to rest in rear

casing.

Refit

1. Position differential assembly towards drive

gear and fit drive chain to both gears.

2. Engage chain to gears and align differential

rear bearing to rear casing.

3. Engage differential rear bearing to rear casing

and output shaft to output shaft bearing.

4. Fit interlock spool.

See this section.

5. Fit rear output shaft drive flange.

See this

section.