L322 Range Rover Service Procedures
PANEL REPAIRS
-24
REPAIRS
Front sidemember assembly
In this procedure, the front sidemember and
suspension turret is replaced as an assembly.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Remove underbelly panel.
4. Remove front bumper assembly.
5. Remove front armature.
6. Remove radiator.
7. LH side: Remove radiator expansion tank.
8. Recover refrigerant from A/C system.
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
NOTE: Receiver drier need only be changed
under the following circumstances. There is dirt
in the refrigerant circuit ( e.g. compressor
seizure ). The system is leaking and refrigerant
has been lost to atmosphere. Refrigerant
circuit has been open more than 24 hours due
to repair.
9. Remove A/C pipes from sidemember.
10. Remove engine.
11. RH side: Remove gearbox fluid cooler.
5L40-E, REPAIRS, Gearbox fluid cooler.
12. Diesel models: Release and remove
intercooler pipes.
13. Diesel models: Remove FBH.
14. Diesel models: Remove FBH fuel pump.
15. Remove air intake plenum.
16. Remove windscreen lower finisher.
17. Remove plenum chamber drain tube.
18. Remove throttle pedal.
19. Remove front wing.
20. Remove front wheel arch liner.
21. Remove PAS pipes to access panel.
22. LH side: Remove windscreen washer
reservoir.
23. Remove alternator.
24. Remove ABS modulator.
BRAKES, REPAIRS, ABS Modulator
25. Remove brake servo.
26. Remove fuel pipes from sidemember.
27. LH side: Remove fuel filter.
28. LH side: Remove battery carrier.
29. Remove air spring assembly.
FRONT SUSPENSION, REPAIRS, Air
30. RH side: Remove air suspension reservoir.
FRONT SUSPENSION, REPAIRS, Air
31. Remove fuel and brake pipes.
32. Disconnect wiring harnesses and position
aside.
33. Remove insulation from dash lower.
34. Remove heatshield from tunnel.
35. Remove fascia carrier.
36. Release front carpet to access welds.
