Range Rover P38 Automatic Gearbox Repair for ZF Auto - Up to 99MY | Page 795
44
AUTOMATIC GEARBOX
NEW RANGE ROVER
16
REPAIR
Refit
45. Ensure converter spigot and mating faces are
clean.
46. Remove converter retaining strap.
47. Position transmission to engine. Secure with
bolts. Tighten to
45 Nm (33 lbf.ft)
48. Position drive plate to converter. Align marks.
Secure with bolts. Tighten to
50 Nm (37 lbf.ft)
49. Position converter access panels. Use a new
gasket with lower panel. Secure panels with
bolts.
50. Remove plugs from breather pipes and
connections.
51. Using new sealing washers, secure breather
pipes to gearbox and transfer box with banjo
bolts.
52. Fit new seals to fluid filler and cooler pipes.
Connect pipes to transmission. Tighten to
22 Nm (16 lbf.ft)
53. Fit clamp to cooler pipes. Secure to engine with
bolt.
54. Route gearbox harness. Secure with clips.
55. Connect multiplugs to High/Low motor and
output shaft speed sensor.
56. Connect multiplugs to gear selection position
switch and gearbox speed sensor.
57. Connect Lucars to transfer box fluid temperature
sensor.
58. Align harness bracket to gearbox.
59. Position selector cable abutment bracket to
gearbox. Secure with bolts.
60. Raise transmission. Support under brake drum
with transmission jack.
61. Remove transmission lift adaptor. Remove lift.
62. Position transmission mounting assembly.
Secure with bolts. Tighten to
45 Nm (33 lbf.ft)
63. Adjust gear selector cable.
See Adjustment.
64. Raise one wheel on each axle to allow rotation
of propeller shafts.
65. Position shafts to transfer box flanges. Align
marks.
66. Secure shafts with nuts and bolts. Tighten to
48 Nm (35 lbf.ft)
67. Fit propeller shaft guard. Secure with bolts.
68. Guide hand brake cable through grommet in
transmission tunnel.
69. Diesel Vehicles:Fit chassis cross member.
See
CHASSIS AND BODY, Repair.
70. Fit exhaust front pipe.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
71. Fill transfer box with oil.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
72. Lower Vehicle
73. Connect handbrake cable to lever.
74. Fit window switch pack.
See ELECTRICAL,
Repair.
75. Position gearbox filler tube to engine. Secure
with bolt.
76. Petrol Engines:Position cooling fan cowl.
Secure with clips.
77. Fill gearbox with fluid.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
78. Reconnect battery negative lead.
