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Other Land Rover Workshop Service and Repair Manuals
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R380 Manual Gearbox Overhaul Manual - 3rd Edition - Eng
R380 Manual Gearbox Overhaul Manual - 3rd Edition
Page 3
Page 4
Page 5
INTRODUCTION
MANUAL GEARBOX
DATA
TORQUE WRENCH SETTING
SERVICE TOOLS
DESCRIPTION AND OPERATION
OVERHAUL
GEARBOX DISMANTLE
Clutch housing - Type A gearbox - Remove
Clutch housing - Type B gearbox - Remove
Clutch housing - Type C gearbox - Remove
Clutch housing - Type D gearbox - Remove
Gear change/selector housings - Type A gearbox - Remove
Remote housing - Type A gearbox - Remove
Gear change/selector housings - Type B gearbox - Remove
Selector quadrant - Type A gearbox - Remove
Gear change lever yoke - Type B gearbox - Remove
Remote gear change - Type C gearbox - Remove
Remote gear change - Type D gearbox - Remove
Gear change lever yoke - Type D gearbox - Remove
Extension housing - Types A and B gearbox - Remove
Extension housing - Type C gearbox - Remove
Extension housing - Type D gearbox - Remove
5th and Reverse gear - Remove
Page 56
Output shaft and layshaft - Remove
Output shaft - Dismantle
Gearcase
Front Cover - Remove
Front Cover - Early type - Dismantle
Front Cover - Later type - Dismantle
Centre plate - Dismantle
Extension housings - Overhaul
Gear change/selector housings - Overhaul
Page 66
Page 67
Page 68
Page 69
Page 70
Page 71
Page 72
Synchromesh assemblies - Overhaul
Checking baulk ring clearances
Input shaft - Overhaul
Output shaft - Inspection
Layshaft - Overhaul
Output shaft - Reassemble
Page 79
Reverse idler gear and centre plate - Reassemble
Selectors - Inspection
Selectors - Reassemble
GEARBOX REASSEMBLE
Output shaft and layshaft end float
Shimming
Assembling output shaft and layshaft to centre plate
Page 87
Reverse and 5th gear - Reassemble
Page 89
Extension housing - Type A and B Gearbox - Refit
Extension housing - Type C gearbox - Refit
Extension housing - Type D gearbox - Refit
Selector quadrant - Type A gearbox - Refit
Gear change lever yoke - Type B gearbox - Refit
Gear change lever yoke - Type D gearbox - Refit
Remote housing - Type A gearbox - Refit
Transfer box selector housing - Type A gearbox - Refit
Gear change housing - Type A gearbox - Refit
5th gear stop screw adjustment - Type A gearbox
Transfer box selector housing - Type B gearbox - Refit
Gear change housing - Type B gearbox - Refit
Remote gear change - Type C gearbox - Refit
Remote gear change - Type D gearbox - Refit
Bias spring adjustment - Type A gearbox
Bias spring adjustment - Type B gearbox
Bias spring adjustment - Type C gearbox
Clutch housing - Type A gearbox - Refit
Clutch housing - Type B gearbox - Refit
Clutch housing - Type C gearbox - Refit
Adaptor housing - Type D gearbox - Refit