5. Road speed

Make

SEAT

Model

Leon Mk1

Section

Gearbox,mechanics,gears,shafts,internal operation › 5th gear: Disassembling and assembling › 5. Road speed

Power transmission5. Road speed

5. Road speed t  Component overview t  Removal of 5th gear with installed transmission → Chapter

1 -	Removal of 5th gear with removed transmission → Chapter

q	Hexagonal bolt

q

18 Nm

2 -	For mounting cover on transmission housing

  Note

t	Gearbox casing cover

t	If the transmission housing cover is installed with installed transmission, check oil level as follows:

t	Add oil up to lower edge of fill opening and plug with lock bolt. Start engine, Motor starten, engage gear and allow engine to run for approx. 2 minutes.

t	Switch off engine and again add oil up to lower edge of filler opening.

3 -

Seal

4 -

Torx bolt

q	80 Nm + 90° turn

q	Holds plate spring in correct position with adjustment section of bolt head

q	Clean bolt holes for mounting synchromesh element and 5th gear with tap to remove residues of bolt securing agent. Otherwise bolts can break.

q

replace

5 -	Plate spring

q	Installation position of plate springs → Anchor

6 -

Bolt

q

25 Nm

q	For mounting bearing pin on transmission housing

7 -	5thª gear fork bolt

q

2x

8 -	prong of 5thª gear

q	Repairs → Chapter

q	Adjusting → Anchor

9 -	Elastic ring

10 -	Mobile sleeve of 5th gear

q	Installation position → Anchor

q	Adjusting → Anchor

11 -	Locking element

q

3x

12 -	Synchromesh assembly and pinion for 5th gear

q	With locking keys

q	Installing → Anchor.

q	Check for wear → Anchor

13 -	Needle roller bearing

q	For 5th gear

14 -	Sprocket of 5thª gear

q	Installation position → Anchor

01 Transmission

The same page in: Leon Mk2.