Leon Mk2
| I - Front wheel brake: repairing (brake caliper VW I) |
| 1 - | Allen head bolt |
| q | 8 Nm |
| 2 - | Revolution sensors front left and right -G45-/-G47- |
| q | Checked by self-diagnosis → VAS 5051 |
| q | Before fitting the sensor, clean the interior seating surface and coat with G 000 650 lubricating paste |
| q | When fitting revolution sensors make sure that the cables are not twisted when inserted into the wheel housing |
| q | The rotors and front revolution sensors on both sides are identical |
| q | Removing and installing → Chapter |
| q | Revolution sensor cable: removing and installing → Chapter |
| 3 - | Revolution sensor rotor |
| q | The rotors and front revolution sensors on both sides are identical |
| q | Checking → Chapter |
| q | Removing and installing: → Running gear, axles, steering; Rep. Gr.40 |
| 4 - | Wheel hub |
| q | Removing and installing: → Running gear, axles, steering; Rep. Gr.40 |
| 5 - | Star-head screw |
| q | 4 Nm |
| 6 - | Brake disc |
| q | Brake disc: Ø 239.00 mm |
| q | Thickness of brake disk: 10.00 mm |
| q | Wear limit: 8.00 mm |
| q | In case of wear replace both discs on the same axle |
| q | Do not use force to separate the brake from the wheel hub, use deoxidant if necessary, as the brake disc could be damaged |
| 7 - | Star-head screw |
| q | 4 Nm |
| 8 - | Hexagon bolt |
| q | 10 Nm |
| 9 - | Cover plate |
| 10 - | Brake pad retaining spring |
| q | Must always be changed when changing brake pads |
| q | before fitting the brake pads to the bearing casing → Chapter |
| 11 - | Brake pads |
| q | Thickness 12.00 mm The pad with the largest surface area is fittted on the outside |
| q | Wear limit: 7.00 including back plate |
| q | Always replace all the pads on the same axle |
| q | Removing and fitting → Chapter, brake pads/brake caliper: removing and installing (VW I caliper) |
| q | Thickness: checking: → Booklet |
| q | Correspondance: → Parts Catalogue |
| 12 - | Sleeve |
| 13 - | Allen bolt lower |
| q | 25 Nm |
| 14 - | Allen bolt upper |
| q | 25 Nm |
| 15 - | Lower spacer |
| 16 - | Upper spacer |
| 17 - | Lower hose |
| 18 - | Upper hose |
| 19 - | Lower bush |
| 20 - | Upper bush |
| 21 - | Brake caliper |
| q | Repairing → Chapter, front brake caliper: repairing (brake caliper VW I and VW II) |
| q | Removing and installing → Chapter, brake pads/caliper: removing and installing (VW I caliper) |
| q | Do not unscrew hose when replacing brake pads |
| q | Bleed brake system → Chapter |
| 22 - | Brake hose |
| q | With hollow bolt and sealing washers Replace sealing washers |
| q | Hollow bolt tightening torque: 38 Nm |
| q | Do not unscrew hose when replacing brake pads |
| 23 - | Support hose |
| 24 - | Air duct |
| 25 - | Hexagon bolt |
| q | 15 Nm |
