Leon Mk2
| III - Front wheel brake: repairing (Lucas and Girling brake calipers) |
| 1 - | Allen head bolt |
| q | 8 Nm |
| 2 - | Revolution sensors front left and right -G45-/-G47- |
| q | Checked by self-diagnosis → VAS 5051 |
| q | Before fitting the sensor, clean the interior seating surface and coat with G 000 650 lubricating paste |
| q | When fitting revolution sensors make sure that the cables are not twisted when inserted into the wheel housing |
| q | The rotors and front revolution sensors on both sides are identical |
| q | Removing and installing → Chapter |
| q | Revolution sensor cable: removing and installing → Chapter |
| 3 - | Cover plate |
| 4 - | Hexagon bolt |
| q | 10 Nm |
| 5 - | Revolution sensor rotor |
| q | The rotors and front revolution sensors on both sides are identical |
| q | Checking → Chapter |
| q | Removing and installing: → Running gear, axles, steering; Rep. Gr.40 |
| 6 - | Wheel hub |
| q | Removing and installing: → Running gear, axles, steering; Rep. Gr.40 |
| 7 - | Star-head screw |
| q | 4 Nm |
| 8 - | Rear brake disc, ventilated |
| q | Brake disc: Ø 256.00 mm |
| q | Thickness of brake disk: 20.00 mm |
| q | Wear limit: 18.00 mm |
| q | In case of wear replace both discs on the same axle |
| q | Do not use force to separate the brake from the wheel hub, use deoxidant if necessary, as the brake disc could be damaged |
| 9 - | Star-head screw |
| q | 4 Nm |
| 10 - | Brake pads |
| q | With a soundproofing plate at the rear of the backplate |
| q | Thickness: 11.00 mm |
| q | Wear limit: 7.00 including back plate |
| q | Always replace all the pads on the same axle |
| q | Removing and installing → Chapter |
| q | Thickness: checking: → Booklet |
| q | Correspondance: → Parts Catalogue |
| 11 - | Brake back plate |
| 12 - | Heat shield |
| q | Fit in piston |
| 13 - | Brake caliper |
| Removal: |
| q | Brake pads: removing → Chapter |
| q | Fit brake pedal support |
| q | Loosen hose item → Item from the brake caliper |
| Installing: |
| q | Brake pads: fitting → Chapter |
| q | Tighten hose item → Item from the brake caliper |
| q | Remove brake pedal support |
| q | Bleed brake system → Chapter |
| q | Do not unscrew hose item → Item when replacing brake pads |
| q | Repairing → Chapter |
| 14 - | Support hose |
| 15 - | Brake hose |
| q | With connection pipe and hollow bolt |
| q | Hollow bolt tightening torque: 38 Nm |
| q | Do not unscrew hose when replacing brake pads |
| 16 - | Protective cover |
| q | Fit over brake backplate item → Item and the guide pins item → Item |
| 17 - | Guide bush |
| q | Lubricate before fitting the protective cover item → Item |
| 18 - | Hexagon bolt |
| q | 35 Nm, self-locking |
| q | Renew after removing |
| q | When tightening and loosening, the guide pin item. should be immobilized → Item |
| 19 - | Sleeve |
| 20 - | Splined bolt |
| q | 125 Nm |
| q | Renew after removing |
