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Alternator Bracket (Coolant Flange), Remove and
Install
 Remove
Remove engine cover.
Remove air filter housing, hot film mass air flow meter, engine
vent hose and air intake hose - see illustration "Air duct X 20
DTL, Y 20 DTL" and "Air duct Y 20 DTH up to MY 2003" or "Air duct Y
20 DTH as of MY 2003, Y 22 DTR".
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Remove ribbed V-belt from alternator drive pulley – see
operation "Ribbed V-belt, Remove and Install".
Detach upper coolant hose from alternator bracket –
collect coolant.
Remove upper alternator fastening bolt (2). Loosen lower
alternator fastening bolt – swing alternator aside towards
rear.
Remove fastening bolts for alternator bracket (1) and detach
alternator bracket from cylinder head.
Detach lower coolant hose.
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 Clean
Clean sealing surfaces and remove gasket residues.
Install
Attach lower coolant hose to alternator bracket.
Attach alternator bracket to cylinder head with new gasket
– tightening torque 20 Nm / 15 lbf. ft.
Attach alternator to alternator bracket – tighten lower
and upper fastening bolts – tightening torque 35 Nm / 26 lbf.
ft.
Attach upper coolant hose to alternator bracket.
Tension ribbed V-belt – see operation "Ribbed V-belt,
Remove and Install".
Install air filter housing, hot film mass air flow meter, engine
vent hose and air intake hose - see illustration "Air duct X 20
DTL, Y 20 DTL" and "Air duct Y 20 DTH up to MY 2003" or "Air duct Y
20 DTH as of MY 2003, Y 22 DTR".
Install engine cover.
Inspect
Charge cooling system – see operations "Cooling System,
Charge and Bleed" and "Cooling System, Check for Leaks".
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