Astra G Workshop Manual Manual Pages - Full Index

Astra G Workshop Manual

• General Vehicle Information
  • Repair Instructions
    • Programming volatile memories
    • Overview of most frequently used fastening components
  • Description and Operation
    • Technical ABC
  • Warnings, Disclaimers, Safety
    • General Warnings and Safety Regulations
    • Safety Regulations for Air Conditioning Systems
    • Safety Regulations for Steering Systems
    • Safety Regulations for Chassis, Wheels, Tyres
    • Safety Regulations for Braking Systems
    • Safety regulations - engine, fuel and exhaust system
    • Safety Regulations for Clutches, Gearboxes
    • Safety Regulations for Electrical/Electronic Systems
    • Safety Regulations for the Bodywork
    • Safety Regulations for Painting Operations
    • Safety Regulations for Restraint Systems
    • Safety regulations for gas-powered vehicles (natural gas / LPG liquid gas)
    • Safety regulations for Paintshops in accordance with 14 Hazardous substances order
  • Other Information
    • Chemical products
    • Introduction - Overview
    • Explanation of Pictographs
    • Conversion Table
    • Abbreviations - Engine Designations
    • Plastics (Abbreviations)
    • Vehicle Identification Number
    • Vehicle Identification Plate
    • Model Survey
  • Schematic and Routing Diagrams
    • Circuit Diagram
      • Diagnostic link
      • Start & Charging
      • Voltage distribution - 1
      • Voltage distribution - 2
      • Voltage distribution - 3
    • 2D Harness Diagram
      • Wiring harnesses - Front Left-hand drive
      • Wiring harnesses - Front Right-hand drive
      • Wiring harnesses - Rear Coupé Convertible Hatchback Notchback
      • Wiring harnesses - Rear Estate Delivery van
    • 3D Harness Diagram
      • Body rear - D-pillar, left Estate Delivery van
      • Body rear - D-pillar, right Estate Delivery van
      • Body rear - Rear Coupé Convertible Notchback
      • Body rear - Rear Hatchback
      • Doors - Driver door Left-hand drive
      • Doors - Driver door Right-hand drive
      • Doors - Front passenger door Left-hand drive
      • Doors - Front passenger door Right-hand drive
      • Doors - Rear door, left
      • Doors - Rear door, right
      • Doors - Tailgate Estate Delivery van
      • Doors - Tailgate Hatchback
      • Engine compartment - Left - 1
      • Engine compartment - Left - 2
      • Engine compartment - Right
      • Passenger compartment - A-pillar, left / B-pillar, left Left-hand drive
      • Passenger compartment - A-pillar, left / B-pillar, left Right-hand drive
      • Passenger compartment - Behind instrument panel Left-hand drive - 1
      • Passenger compartment - Behind instrument panel Left-hand drive - 2
      • Passenger compartment - Behind instrument panel Right-hand drive - 1
      • Passenger compartment - Behind instrument panel Right-hand drive - 2
      • Power train - Engine, distribution side / Transmission side Engine X12XE
      • Power train - Engine, intake side Engine X14XE Engine X16XEL
      • Power train - Engine, intake side Engine X16SZR
      • Power train - Engine, intake side Engine X18XE1
      • Power train - Engine, intake side Engine X20XEV
      • Power train - Engine, intake side PSG5 Engine X20DTL
      • Power train - Engine, intake side / Distribution side Engine X17DTL
      • Power train - Engine, intake side / Transmission side Engine X12XE
      • Power train - Engine, overview Engine X12XE
      • Power train - Engine, overview Engine X14XE Engine X16XEL
      • Power train - Engine, overview Engine X16SZR
      • Power train - Engine, overview Engine X17DTL
      • Power train - Engine, overview Engine X18XE1
      • Power train - Engine, overview Engine X20DTL
      • Power train - Engine, overview Engine X20XEV
    • Harness Repair
      • Operational steps - Brief Survey
      • Parts - General
      • Parts - Wiring Harness Plugs with Lead Ends - All Vehicles
      • Repairable Damage
      • Restrictions
      • Step A - Observe Service Literature, Safety Regulations
      • Step B1 - Prepare Special Service Tools
      • Step B2 - Prepare materials
      • Step C - Preparations, General
      • Step D - Damage type 1, Repair of damaged cables
      • Step D - Damage type 2, Replacement of plug casings
      • Step D - Damage type 3, Replacement of individual spring contacts
      • Step D - Damage type 4, Replacement of plug casings and individual
      • Step D - Damage type 5, Replacement of complete wiring harness
      • Step D - Damage type 6, Repair of damaged CAN-bus cables
      • Step E - Final Operations
      • Step F - Environmental protection
      • Time Allowances
      • Time Allowances - General
    • Grounding Point
      • A - pillar
      • Grounding Point|Battery
      • Grounding Point|Blower
      • Bracket steering column/cross member Left-hand drive
      • Bracket steering column/cross member Right-hand drive
      • Distribution, engine compartment
      • Engine (electronic)
      • Engine (electronic) Engine X12XE
      • Engine (electronic) Engine X14XE Engine X16XEL
      • Engine (electronic) Engine X16SZR Engine Z18XE1
      • Engine, starter, alternator Diesel
      • Engine, starter, alternator Engine X20XEV
      • Engine, starter, alternator Not engine X20XEV Petrol
      • Panel rear Estate Delivery van
      • Panel rear Hatchback
      • Panel rear Notchback
      • Sensor oxygen/Ignition coil Engine X14XE Engine X16SZR Engine X16XEL
      • Tailgate Estate Delivery van
      • Tailgate Hatchback
      • Grounding Point|Tunnel
    • General Information
    • Relays and Fuses
      • Engine compartment - Fuse & Relay box Engine Z20LET Engine Z22SE - 1
      • Engine compartment - Fuse & Relay box Engine Z20LET Engine Z22SE - 2
      • Engine compartment - Fuse box
      • Passenger compartment - Behind instrument panel, driver side
      • Passenger compartment - Fuse & Relay box
      • Passenger compartment - Fuse & Relay box as of MY '99
      • Passenger compartment - Fuse & Relay box up to MY 2000
    • Trouble shooting
• A Maintenance, Body and Chassis Sheet Metal Parts, Frame
  • Repair Instructions
    • Repair Instructions|Hemming
    • Body Repair with Straightening Benches
    • Body Dimension Chart
    • Body Dimension Table
    • Welding Seams
    • Legend for Welding Operations
    • Quick Measurement Procedure
    • Special Service Tools
    • Power-Sounder (Vauxhall only)
    • Body Repair Using Adhesion and Welding
    • Survey of Body Measuring Device and Probes
    • Adjustment of fog lamps pre-delivery inspection supplement 98.5
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Mounting Points for Lifting Means
    • Roof Load
    • Trailer Operation
    • Parts and Product Characteristics
    • A Maintenance, Body and Chassis Sheet Metal Parts, Frame|Hemming
    • Body Repair with Straightening Benches
    • Body Dimension Chart
    • Body Dimension Table
    • Welding Seams
    • Legend for Welding Operations
    • Quick Measurement Procedure
    • View from Below
    • Vehicle Rear Section, View from Below (Models F35, F70)
    • Corrosion Protection Measures in Series Production
    • Survey of Body Measuring Device and Probes
  • Special Tools and Equipment
    • Special Service Tools
  • Warnings, Disclaimers, Safety
    • Power-Sounder (Vauxhall only)
  • Other Information
    • Mounting Points for Lifting Means
    • Disposal, recycling
    • Roof Load
    • Trailer Operation
    • Parts and Product Characteristics
    • Other Information|Hemming
    • Body Repair with Straightening Benches
    • Welding Seams
    • Legend for Welding Operations
    • Quick Measurement Procedure
    • View from Below
    • Vehicle Rear Section, View from Below (Models F35, F70)
    • Power-Sounder (Vauxhall only)
    • Corrosion Protection Measures in Series Production
    • Body Repair Using Adhesion and Welding
    • Survey of Body Measuring Device and Probes
  • Technical Service Bulletins
    • Noise, Vibration, Rattle
      • Noises from inner rear quarter panel in luggage compartment area
    • Loose, Missing, Broken
      • Front doors of Antwerp built vehicles - Cracks in door frame
    • Chip, Crack
      • Front doors of Antwerp built vehicles - Cracks in door frame
    • Corrosion, Rust, Dirt
      • Removing dirt on side sill after removing wax
  • Technical Information
    • 1998
      • Adjustment of fog lamps pre-delivery inspection supplement 98.5
  • Sheet Metal Parts (Bolted)
    • Repair Instructions
      • Replacement of parts of the outer skin / doors, tailgates and luggage compartment lids, bonnets with folded edges
      • Battery Carrier, Remove and Install
      • Steering Crossmember, Remove and Install
      • Underride Protection, Remove and Install
    • Description and Operation
      • Body sheet metal parts and frame Towing eye
    • Other Information
      • Damage assessment/damage survey
    • Technical Service Bulletins
      • Corrosion, Rust, Dirt
        • Tank filler neck - Corrosion
    • Bonnet
      • Repair Instructions
        • Bonnet, Bonnet Functioning Parts, Remove and Install
        • Replace bonnet (OPC)
      • Description and Operation
        • Body sheet metal parts and frame Body sheet metal parts, bolted Bonnet
    • Front Door
      • Repair Instructions
        • Front and Rear Door, Detach and Reattach
      • Description and Operation
        • Body sheet metal parts and frame Front doors
    • Rear Door
      • Repair Instructions
        • Front and Rear Door, Detach and Reattach
      • Description and Operation
        • Body sheet metal parts and frame Rear doors
    • Tailgate
      • Repair Instructions
        • Tailgate spacer, remove+install
        • Tailgate, Remove and Install (Models F08, F48)
        • Tailgate, Remove and Install (Models F35, F70)
        • Hinge - Tailgate, Remove and Install (Models F08, F48)
        • Hinge - Tailgate, Remove and Install (Models F35, F70)
        • Tailgate Hinge, Remove and Install (Models F07, F69)
      • Description and Operation
        • Body sheet metal parts and frame Tailgate
      • Technical Service Bulletins
        • Excessive Effort, Hard Work
          • Tailgate lock - jams
    • Luggage Compartment Lid
      • Repair Instructions
        • Luggage Compartment Lid, Remove and Install (Models F07, F69)
        • Hinge Mounting - Luggage Compartment Lid, Detach and Reattach (Models F07, F69)
    • Wing
      • Repair Instructions
        • Wing, Remove and Install
    • Front Impact Absorber
      • Repair Instructions
        • Front Member (Impact Absorber), Remove and Install
      • Description and Operation
        • Body sheet metal parts and frame Front member
  • Sheet Metal Parts (Welded)
    • Repair Instructions
      • Bodywork repair through structural adhesive
      • Instructions - bodywork repair
      • Specification for welded, brazed and riveted joints
      • Sheet Metal Parts (Welded), Upper Front, Replace Completely
      • Upper Front, Replace (Partial Replacement)
      • Sill Trim - Front, Replace
      • Sill Trim - Rear, Replace (Models F35, F48, F69)
    • Description and Operation
      • Bodywork repair through structural adhesive
      • Instructions - bodywork repair
      • Computerised measurement methods - Use of measuring and alignment systems
      • Mechanical measuring method - Body measuring rod
      • Specification for welded, brazed and riveted joints
      • Body sheet metal parts and frame Body sheet metal parts, welded Corrosion protection improvement
      • Body sheet metal parts and frame Body repair Economy parts
      • Body sheet metal parts and frame Safety concept
    • Special Tools and Equipment
      • Recommend equipment for MIG brazing
      • Equipment recommendations for spot-welding machines
    • Other Information
      • Computerised measurement methods - Use of measuring and alignment systems
      • Mechanical measuring method - Body measuring rod
      • Damage assessment/damage survey
    • Body Repair
      • Repair Instructions
        • Body Repair Systems
        • Door and Tailgate Outer Panelling, Replace
    • A Pillar
      • Repair Instructions
        • A-pillar, Replace
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F08)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F48)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F35)
        • Front Door Hinge, Replace
        • Mounting Strip for Roof Frame Auxiliary Weatherstrip, Replace (Model F70)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F69)
        • Replace MIG welded door hinge
    • B Pillar
      • Repair Instructions
        • B-pillar, Replace (Models F35, F48, F69)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F08)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F48)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F35)
        • Rear Door Hinge, Replace
        • Mounting Strip for Roof Frame Auxiliary Weatherstrip, Replace (Model F70)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F69)
        • Lower B-Pillar, Replace (Model F07, F08)
        • B-Pillar Reinforcement (Models F07, F08)
        • Replace MIG welded door hinge
    • C Pillar
      • Repair Instructions
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F48)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F35)
        • Mounting Strip for Roof Frame Auxiliary Weatherstrip, Replace (Model F70)
        • Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F69)
    • D Pillar
      • Repair Instructions
        • D-Pillar - Outer, Upper, Replace (Models F35, F70)
    • Members
      • Repair Instructions
        • Front Frame Longitudinal Member, Replace (Partial Replacement 'Long or Short')
        • Rear Frame, Replace (Models F08, F48)
        • Rear Frame, Replace (Models F35, F70)
        • Left and Right Rear Crossmember, Replace
        • Rear Frame, Replace (Models F07, F67, F69)
      • Front Frame Side Member
        • Repair Instructions
          • Lateral Closure Plate for Front Frame Side Member, Replace
    • Wheel Well
      • Repair Instructions
        • Front Panelling Bracket, Replace on Side
        • Wheel Housing, Replace Completely
        • Wheel Housing, Replace (Partially)
        • Wheel Housing Brace - Replace
        • Wheel Housing - Inner, Rear, Replace (Models F08, F48, F69)
        • Wheel Housing - Inner, Rear, Replace (Models F35, F70)
    • Body Rear End Panel Panel
      • Repair Instructions
        • Outer Rear End Panel, (Lower), Replace Completely (Models F07, F08, F48, F67, F69)
        • Outer Rear End Panel, (Lower), Partial Replacement (Models F07, F08, F48, F67, F69)
        • Rear Panel - Outer (Lower), Replace (Models F35, F70)
        • Rear Panel - Outer (Lower), Partial Replacement Replace (Models F35, F70)
        • Rear Panel - Inner (Lower), Replace (Models F35, F70)
        • Insert - Rear Lamp, Replace (Models F08, F48)
        • Insert - Rear Lamp, Replace (Models F35, F70)
        • Left and Right Rear Crossmember, Replace
        • Rear Lamp Insert, Replace (Models F07, F67, F69)
    • Roof Panel
      • Repair Instructions
        • Replace roof
        • Roof, Replace (Models F08, F48)
        • Roof, Replace (Models F35, F70)
        • Roof Frame - Side, Front or Rear, Replace (Model F48)
        • Roof Frame - Side, Front or Rear, Replace (Models F35, F70)
        • Roof, Replace (Model F69)
        • Roof Frame - Side, Front or Rear, Replace (Model F69)
      • Front Roof Frame
        • Repair Instructions
          • Roof Frame - Inner Front, Replace
      • Side Roof Frame
        • Repair Instructions
          • Roof Frame - Side, Replace (Model F08)
      • Rear Roof Frame
        • Repair Instructions
          • Roof Frame - Inner, Rear, Replace (Models F08, F48, F69)
          • Roof Frame - Inner, Rear, Replace (Models F35, F70)
    • Floor and Underbody Parts
      • Repair Instructions
        • Floor Panel - Rear, Replace (Models F08, F48)
        • Smallest Section - Rear Floor Panel, Replace (Models F08, F48)
        • Floor Panel - Rear, Replace (Models F35, F70)
        • Smallest Section - Rear Floor Panel, Replace (Models F35, F70)
        • Rear Floor - Minor Section, Replace (Models F07, F67, F69)
        • Rear Floor Extension, Replace (Models F07, F67, F69)
        • Intermediate Floor Panel - Rear, Replace (Model F70)
    • Body Side and Quarter Panel
      • Repair Instructions
        • Rear Quarter Panel, Replace - Model F 08
        • Rear Quarter Panel, Replace (Model F48)
        • Rear Quarter Panel, Replace (Model F35)
        • Rear Quarter Panel, Partial Replacement (Models F08, F35, F70)
        • Rear Quarter Panel - Inner, Replace - Model F 08
        • Rear Quarter Panel - Inner, Replace (Models F48, F69)
        • Rear Quarter Panel - Inner, Replace (Model F35)
        • Insert - Rear Lamp, Replace (Models F08, F48)
        • Insert - Rear Lamp, Replace (Models F35, F70)
        • Rear Quarter Panel, Replace (Model F69)
        • Rear Quarter Panel, Replace (Model F70)
        • Rear Lamp Insert, Replace (Models F07, F67, F69)
        • Replace rear wheel housing (partial replacement)
        • Replace rear wheel housing (complete)
  • Trim Panels, Radiator Grille, Spoiler
    • Repair Instructions
      • Radiator Grille, Remove and Install; Panelling, Panelling Parts, Spoiler
      • Spoiler Lip, Remove and Install
      • Wing Inner Protective Panelling, Remove and Install
      • Protective Panelling - Wheel Housing, Remove and Install (Models F08, F35, F48, F70)
      • Water Deflector, Remove and Install
      • Fuel Filler Flap, Remove and Install
      • Stone Protection - Sill, Remove and Install
      • Protective Panelling - Wheel, Detach and Reattach (Models F07, F67, F69)
      • Lower Engine Compartment Cover, Remove and Install
      • Headlamp frame repair
    • Technical Service Bulletins
      • Leaks
        • Water in sill panelling
    • Front Panel
      • Repair Instructions
        • Front Panelling, Remove and Install
      • Description and Operation
        • Body sheet metal parts and frame Panelling, spoiler, radiator grille Front panelling
    • Rear Spoiler
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Rear Spoiler - Centre mounting loosen on tailback
    • Rear Panelling
      • Repair Instructions
        • Rear Panelling, Remove and Install (Models F08, F48)
        • Rear Panelling, Remove and Install (Models F35, F70)
        • Rear Panelling, Detach and Reattach (Models F07, F67, F69)
        • Replace the rear panelling towing eye flap (Model F 35: OPC/Sport)
      • Description and Operation
        • Body sheet metal parts and frame Rear panelling saloon
        • Body sheet metal parts and frame Rear panelling estate
    • Stone Protector
      • Description and Operation
        • Body sheet metal parts and frame Stone protector
  • Sheet Metal Parts (cement and seal)
    • Repair Instructions
      • Bodywork repair through structural adhesive
      • Replace rear wheel housing (partial replacement)
      • Replace rear wheel housing (complete)
      • Sprayable seam sealing for Body Repairs
    • Description and Operation
      • Bodywork repair through structural adhesive
      • Sprayable seam sealing for Body Repairs
    • Technical Information
      • 1997
        • Sprayable seam sealing for Body Repairs
  • Radiator Grille
    • Description and Operation
      • Body sheet metal parts and frame Radiator grille
• B Paint
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Other Information
    • Disposal, recycling
  • Technical Service Bulletins
    • Offcolour, Discoloured
      • 1998 Model Year Paint Colours all models but LCV/RV
  • Front End
    • Other Information
      • Replacing vehicle identification plate
    • Technical Service Bulletins
      • Offcolour, Discoloured
        • Paint - clear varnish alterations above windscreen
  • Vehicle Side
    • Other Information
      • Replacing vehicle identification plate
  • Painting Repair System
    • Repair Instructions
      • Paint Information on the Vehicle Identification Plate
      • Overview of Paint Repair Pictograms
      • Blending System
      • Brief description of blend-in painting (two-coat paint applications)
      • Brief description of touch-in painting (two-coat paint applications)
      • Paint Systems
      • Paint Stages
      • Time Allowances (hrs)
      • Production Painted Plastic Parts (Exterior)
      • Operations - General
      • Step A - Observe Service Literature and Safety Measures
      • Step B - Prepare Workshop Equipment, Aids
      • Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
      • System 1, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 4, Water Base Coat for 2-coat Solid Paint Applications
      • System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
      • System 6, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 9, Water Base Coat for 2-coat Paint Applications
      • Introduction
      • Repair Instructions|General
      • System 2, VOC Coat for 1-coat Paint Applications
      • System 7, VOC Coats for 1-coat Paint Applications
      • System 10, VOC Coat for 1-coat Paint Applications
      • System 11, Water Base Coat for 2-coat Paint Applications
      • Special Applications for the Exterior Colour China Blue (Astra-G-Bertone Production)
      • Exterior Colours - Model Year 2003.5
      • System 12, Two-colour Paint Applications on Plastic Surfaces
      • Brief description of blend-in painting (three-coat paint applications)
      • Brief description of touch-in painting (three-coat paint applications)
      • Contents of the publication 'Paint repair systems'
      • Exterior Colours - Model Year 2005
      • Product Version
      • Sanding means for various operations
      • VOC guideline - background information
      • System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
      • System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
      • System 15, Blend-in painting / touching up for 2-coat paint application (metal)
      • System 16, Individual part painting for 2-coat paint application (plastic)
      • System 17, Two-colour paint applications on plastic surfaces
      • Practical tips
      • Areas for Exterior Painting, Plastic Parts Production
    • Other Information
      • Areas for Exterior Painting, Plastic Parts Production
  • Painting Repair Operations
    • Repair Instructions
      • Paint Information on the Vehicle Identification Plate
      • Overview of Paint Repair Pictograms
      • Blending System
      • Brief description of blend-in painting (two-coat paint applications)
      • Brief description of touch-in painting (two-coat paint applications)
      • Paint Systems
      • Paint Stages
      • Time Allowances (hrs)
      • Production Painted Plastic Parts (Exterior)
      • Operations - General
      • Step A - Observe Service Literature and Safety Measures
      • Step B - Prepare Workshop Equipment, Aids
      • Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
      • System 1, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 4, Water Base Coat for 2-coat Solid Paint Applications
      • System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
      • System 6, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 9, Water Base Coat for 2-coat Paint Applications
      • Introduction
      • Repair Instructions|General
      • System 2, VOC Coat for 1-coat Paint Applications
      • System 7, VOC Coats for 1-coat Paint Applications
      • System 10, VOC Coat for 1-coat Paint Applications
      • System 11, Water Base Coat for 2-coat Paint Applications
      • Special Applications for the Exterior Colour China Blue (Astra-G-Bertone Production)
      • Exterior Colours - Model Year 2003.5
      • System 12, Two-colour Paint Applications on Plastic Surfaces
      • Brief description of blend-in painting (three-coat paint applications)
      • Brief description of touch-in painting (three-coat paint applications)
      • Contents of the publication 'Paint repair systems'
      • Exterior Colours - Model Year 2005
      • Product Version
      • Sanding means for various operations
      • VOC guideline - background information
      • System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
      • System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
      • System 15, Blend-in painting / touching up for 2-coat paint application (metal)
      • System 16, Individual part painting for 2-coat paint application (plastic)
      • System 17, Two-colour paint applications on plastic surfaces
      • Practical tips
      • Vehicle Identification Plate, Replace 61, 63, 67)
      • Explanation of Time Allowances - Paint Stages I, II and III
      • Areas for Exterior Painting (Example: Model F48)
      • Areas for Interior Painting (Example: Model F48)
      • Procedural Schematic for Paint Repairs
    • Description and Operation
      • Painting Identification plate
      • Painting Identification plate paint data/range of colours
    • Component Locator
      • Areas for Exterior Painting (Example: Model F48)
      • Areas for Interior Painting (Example: Model F48)
      • Painted Plastic Parts from Production (Models 61, 63, 67)
      • Unpainted Plastics from Production (Models 61, 63, 67)
    • Specifications
      • Vehicle Identification Plate, Replace 61, 63, 67)
    • Other Information
      • Plastics (examples of designation abbreviations)
      • Replacing vehicle identification plate
      • Vehicle Identification Plate, Replace 61, 63, 67)
      • Explanation of Time Allowances - Paint Stages I, II and III
      • Plastics (Codes - Examples)
      • Painting, Front and Rear Panelling (Models 61, 63, 67)
      • Painted Plastic Parts from Production (Models 61, 63, 67)
      • Unpainted Plastics from Production (Models 61, 63, 67)
      • General Information
      • Procedural Schematic for Paint Repairs
    • Technical Service Bulletins
      • Offcolour, Discoloured
        • Paint - clear varnish alterations above windscreen
  • Adhesive Foiles
    • Repair Instructions
      • Replace decorative films
      • Lettering, Replace (Models F08, F48) 63, 67)
      • Lettering, Replace (Models F35, F70)
      • Lettering, Replace (Model F69)
      • Lettering, Replace (Models F07, F67)
      • Rear Quarter Panel Lettering, Replace (Models F07, F67)
    • Other Information
      • Replacing vehicle identification plate
      • Lettering, Replace (Models F08, F48) 63, 67)
      • Lettering, Replace (Models F35, F70)
      • Lettering, Replace (Model F69)
      • Lettering, Replace (Models F07, F67)
      • Rear Quarter Panel Lettering, Replace (Models F07, F67)
  • Corrosion Protection
    • Description and Operation
      • Painting Corrosion protection and painting as standard
      • Painting Overview of standard painted plastic parts
      • Painting Overview of plastic parts without standard painting
    • Other Information
• C Body Equipment
  • Repair Instructions
    • Bulb Control Sensor, Remove and Install / Bulb Control Sensor - Trailer Hitch, Remove and Install
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Special service tools Body equipment
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Technical Service Bulletins
    • Poor Operation, Incorrect Operation
      • Electric windows - Malfunction
    • Misaligned
      • Electric windows - Malfunction
  • Fittings, Hinges, Locks
    • Repair Instructions
      • Gas Lifter Spring - Tailgate, Remove and Install
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Cracking noises in area of door lock when driving
      • Loose, Missing, Broken
        • Door window weatherstrips - Deformation/ Loose
    • Rubber Wheaterstrip
      • Repair Instructions
        • Weatherstrip - Front Door, Remove and Install (Models F08, F35, F48, F69, F70)
        • Weatherstrip - Rear Door, Remove and Install
        • Tailgate Weatherstrip, Remove and Install
        • Additional Weatherstrip - Sill, Remove and Install
        • Additional Weatherstrip - B-pillar, Remove and Install
        • Weatherstrip - Luggage Compartment Lid, Remove and Install
        • Additional Weatherstrip - Roof Frame, Remove and Install (Models F08, F70)
        • Additional Weatherstrip - Roof Frame, Remove and Install (Models F35, F48, F69)
    • Outside Handle
      • Repair Instructions
        • Outside Handle - Front Door, Remove and Install
        • Outside Handle - Rear Door, Remove and Install
        • Outside Handle - Tailgate, Remove and Install
        • Luggage Compartment Lid Outside Handle, Remove and Install
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Outside door handles creak, especially at low ambient temperatures
    • Lock Cylinder
      • Repair Instructions
        • Lock Cylinder - Front Door, Remove and Install
        • Lock Cylinder - Tailgate, Remove and Install
        • Lock Cylinder - Luggage Compartment Lid, Remove and Install
      • Component Locator
        • Lock Cylinder - Front Door, Remove and Install
      • Technical Service Bulletins
        • Excessive Effort, Hard Work
          • Tailgate lock - jams
  • Glass, Window Guides, Window Winders
    • Repair Instructions
      • Vehicle layup times after gluing in windows
    • Specifications
      • Special Service Tools - Body
    • Special Tools and Equipment
      • Special Service Tools - Body
    • Warnings, Disclaimers, Safety
      • Window winder guide for glass
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Outside mirror (Left-hand drive)
        • Outside mirror (Right-hand drive)
    • Sash Window
      • Repair Instructions
        • Sash Window - Front Door, Remove and Install (Models F08, F35, F48, F69, F70)
        • Sash Window - Rear Door, Remove and Install
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Window-Channel seal - Poor attachment
    • Rear Screen
      • Repair Instructions
        • Rear Screen, Remove and Install (Model F69, F07)
    • Inner Rear View Mirror
      • Repair Instructions
        • Replace Retaining Plate for Inside Rear View Mirror
    • Tailgate Screen
      • Repair Instructions
        • Tailgate Screen, Remove and Install (Models F35, F70)
        • Tailgate Screen, Remove and Install (Models F08, F48)
      • Description and Operation
        • Body equipment Tailgate screen
    • Rear Quarter Window
      • Repair Instructions
        • Rear Quarter Window, Remove and Install (Model F08)
        • Rear Quarter Window, Remove and Install - Model F35
      • Description and Operation
        • Body equipment Side windows
    • Window (Fixed Type)
      • Repair Instructions
        • Side Window - Rear Door, Remove and Install
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Window-Channel seal - Poor attachment
    • Windscreen
      • Repair Instructions
        • Windscreen, Remove and Install
      • Description and Operation
        • Body equipment Windscreen
  • Sliding Roof
    • Repair Instructions
      • Basic adjustment of both actuation cables - see operation 'Both Actuation Cables, Basic Adjustment (Models F08, F35, F48, F69, F
      • Wind Deflector, Remove and Install - Rockwell (Models F08, F35, F48, F69, F70)
      • Wind Deflector, Remove and Install - Webasto (Models F08, F35, F48, F69, F70)
      • Sensor - Side Airbag, Remove and Install
      • Control Unit, Remove and Install
      • Contact Unit, Remove and Install
      • Sun Roof Panel, Remove and Install
      • Water Drain Hose - Actuation Unit, Front, Remove and Install
      • Rear Water Drain Hose, Remove and Install (Model F48)
    • Specifications
      • Special Service Tools - Body
      • Technical Data - Recommended Torque Values - Body
    • Special Tools and Equipment
      • Special Service Tools - Body
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Sun roof (Coupé)
        • Sun roof (Not Coupé)
    • Operating Unit
      • Repair Instructions
        • Control Unit, Remove and Install (Models F08, F35, F48, F69, F70)
        • Crank Drive, Remove and Install (Models F08, F35, F48, F69, F70)
        • Electric Drive, Remove and Install (Models F08, F35, F48, F69, F70)
        • Adjust crank drive (Models F08, F35, F48, F69, F70)
        • Water Drain Hose - Actuation Unit, Front, Remove and Install
        • Rear Water Drain Hose, Remove and Install (Model F48)
      • Description and Operation
        • Body equipment Electrically and manually actuated sliding roof
      • Component Locator
        • Individual parts of control unit (Models F08, F35, F48, F69, F70)
      • Other Information
        • Individual parts of control unit (Models F08, F35, F48, F69, F70)
    • Glass Panel
      • Repair Instructions
        • Glass Cover, Remove and Install (Models F08, F35, F48, F69, F70)
      • Description and Operation
        • PU-surrounded sliding roof glass cover
        • Body equipment Electrically and manually actuated sliding roof
    • Guide
      • Repair Instructions
        • Guide - Water Gutter, Remove and Install - Rockwell (Models F08, F35, F48, F69, F70)
        • Guide - Water Gutter, Remove and Install - Webasto (Models F08, F35, F48, F69, F70)
        • Front Guide with Catch Lever, Remove and Install - Rockwell (Models F08, F35, F48, F69, F70)
        • Front Guide with Catch Lever, Remove and Install - Webasto (Models F08, F35, F48, F69, F70)
        • Side Guide, Remove and Install - Rockwell (Models F08, F35, F48, F69, F70)
        • Side Guide, Remove and Install - Webasto (Models F08, F35, F48, F69, F70)
        • Rear Guide with Actuation Cable, Remove and Install - Rockwell (Models F08, F35, F48, F69, F70)
        • Rear Guide with Actuation Cable, Remove and Install - Webasto (Models F08, F35, F48, F69, F70)
      • Description and Operation
        • Body equipment Electrically and manually actuated sliding roof
  • Trim Strips, Lettering, Coverings
    • Repair Instructions
      • Protective Trim Strip - Front Door, Remove and Install
      • Protective Trim Strip - Rear Door, Remove and Install
      • Protective Trim Strip - Rear Quarter Panel, Remove and Install (Model F08, F07, F67)
    • Description and Operation
      • Body equipment Lettering, trim strips, dec. strips Protective trim strips, side
      • Body equipment Roof strips
    • Specifications
      • Special Service Tools - Body
    • Special Tools and Equipment
      • Special Service Tools - Body
    • Technical Service Bulletins
      • Won't Maintain Adjustment
        • Deformation of upper windscreen trim strip after dewaxing
      • Loose, Missing, Broken
        • Trim covers are loose, clip cages in the covers are broken
      • Poor Fit
        • Deformation of upper windscreen trim strip after dewaxing
  • Seats, Upholstery, Inner Trim Panels
    • Repair Instructions
      • Multi Info Display/Triple Info Display, Remove and Install
      • Tailgate Inner Panelling, Remove and Install (Models F35, F70)
      • Catch Belt - Rear Seat Child Seat (Opel Fix), Replace or Retrofit
      • Arrangement of Inner Panelling - Model F48
      • Arrangement of Inner Panelling - Model F69
      • Arrangement of Inner Panelling - Model F35
      • Arrangement of Inner Panelling - Model F70
      • Inner Panelling - Upper B-Pillar, Remove and Install (Model F70)
      • Inner Panelling - Lower B-Pillar, Remove and Install (Model F70)
      • Arrangement of Inner Panelling - Models F69, F07
    • Component Locator
      • Arrangement of Inner Panelling - Models F08, F48
      • Arrangement of Inner Panelling - Model F08
      • Arrangement of Inner Panelling - Model F48
      • Arrangement of Inner Panelling - Model F69
      • Arrangement of Inner Panelling - Model F35
      • Arrangement of Inner Panelling - Model F70
      • Arrangement of Inner Panelling - Models F69, F07
    • Specifications
      • Special Service Tools - Body
      • Technical Data - Recommended Torque Values - Body
    • Special Tools and Equipment
      • Special Service Tools - Body
    • Other Information
      • Arrangement of Inner Panelling - Models F08, F48
      • Arrangement of Inner Panelling - Model F08
    • Loading Compartment Cover
      • Repair Instructions
        • Side Cover - Load Compartment, Remove and Install - Model F 35
        • Centre Cover - Load Compartment, Remove and Install (Model F35)
        • Side Inner Panelling - Load Compartment, Remove and Install (Model F08)
    • Ash Tray
      • Repair Instructions
        • Front Ashtray, Remove and Install
    • Handle
      • Repair Instructions
        • Cover - Front Door Handle, Remove and Install
        • Handle - Rear Door, Remove and Install
        • Handle - Moulded Headlining, Remove and Install (Models F08, F35, F48, F69, F70)
        • Active Headrest Assembly, Remove and Install or Replace
    • Glove Box
      • Repair Instructions
        • Glove Compartment, Remove and Install
        • Glove Compartment Lid, Remove and Install
    • Roof Inner Trim Panel, Sun Shield
      • Repair Instructions
        • Moulded Headlining, Remove and Install (Models F08, F35, F48, F69)
        • Sun Visor, Remove and Install (Models F08, F35, F48, F69, F70)
        • Moulded Headlining, Remove and Install (Model F70)
    • Instrument Panel Upholstery
      • Repair Instructions
        • Brake Lamp Switch, Remove and Install
        • Instrument Panel Padding, Remove and Install
        • Cover - Instrument Assembly, Remove and Install
        • Panelling - Signal Switch, Remove and Install (Continued)
        • Storage Compartment - Driver's Side, Remove and Install
        • Cover - Instrument Panel Padding, Remove and Install
        • Inner Panelling - Lower Instrument Panel Padding, Remove and Install
      • Description and Operation
        • Body equipment Instrument panel upholstery
    • Luggage Compartment Mat
      • Repair Instructions
        • Floor Covering - Load Compartment, Remove and Install - Model F 35
      • Description and Operation
        • Body equipment Luggage and load compartment panelling
    • Head Rest
      • Repair Instructions
        • Headrest, Remove and Install
        • Upholstery/Cushion - Front Seat Backrest, Remove and Install (Sports Seat with Active Headrest)
        • Mounting Bearing - Active Headrest, Remove and Install
        • Guide Sleeve - Active Headrest, Remove and Install
        • Survey of Individual Components - Active Headrest
      • Description and Operation
        • Body equipment Headrest, rear
      • Component Locator
        • Survey of Individual Components - Active Headrest
    • Centre Console
      • Repair Instructions
        • Centre Console, Remove and Install
      • Description and Operation
        • Body equipment Centre console
    • Rear Seat
      • Repair Instructions
        • Rear Seat, Remove and Install (Undivided)
        • Rear Seat, Remove and Install (Split)
        • Rear Seat Backrest, Remove and Install
        • Upholstery/Cushion - Rear Seat, Remove and Install (Undivided)
        • Upholstery/Cushion - Rear Seat, Remove and Install (Split)
        • Upholstery/Cushion - Rear Seat Backrest, Remove and Install
        • Centre Armrest - Rear Seat Backrest, Remove and Install
        • Upholstery/Cushion - Rear Seat Backrest with Loading Ease Flap, Remove and Install
        • Upholstery/Cushion - Rear Seat Centre Armrest, Remove and Install
        • Flap, Rear Seat Backrest - Centre, Replace (F07, F08, F35, F48, F69)
      • Description and Operation
        • Body equipment Rear seats
        • Body equipment Precautions for inst. of OPEL-FIX- Child seats on rear seats
    • Seat Belt
      • Repair Instructions
        • Front Seat Belt, Remove and Install (Models F35, F48, F69)
        • Front Seat Belt, Remove and Install (Models F08, F07)
        • Rear Seat Belt, Remove and Install (Models F35, F48)
        • Rear Seat Belt, Remove and Install (Model F08)
        • Front Seat Belt, Remove and Install (Model F70)
        • Rear Seat Belt, Remove and Install (Model F69)
        • Seat Belt - Rear Centre (Three-point Belt), Remove and Install
      • Description and Operation
        • Body equipment Seat belt, front
        • Body equipment Seat belt, rear
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Rattling noises from belt lock on passenger's side
        • Inoperative - Totally, Partially
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
        • Excessive Effort, Hard Work
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
        • Corrosion, Rust, Dirt
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
    • Other Inner Trim Panels
      • Repair Instructions
        • Inner Panelling - Upper A-Pillar, Remove and Install
        • Inner Panelling - Lower A-Pillar, Remove and Install
        • Inner Panelling - Upper B-Pillar, Remove and Install (Model F35, F48, F69)
        • Inner Panelling - Upper B-Pillar, Remove and Install (Model F 08)
        • Inner Panelling - Lower B-Pillar, Remove and Install - Model F35, F48, F69
        • Inner Panelling - Upper C-Pillar, Remove and Install (Model F48)
        • Inner Panelling - C-Pillar, Remove and Install (Model F08)
        • Inner Panelling - Upper C-Pillar, Remove and Install (Model F35)
        • Inner Panelling - Lower C-Pillar, Remove and Install (Model F48)
        • Lower C-Pillar Inner Panelling, Remove and Install (Model F35)
        • Inner Panelling - D-Pillar, Remove and Install
        • Inner Panelling - Sill, Remove and Install (Models F08, F07)
        • Inner Panelling - Sill, Remove and Install (Models F35, F48, F69)
        • Inner Panelling - Rear Quarter Panel, Front, Remove and Install (Models F08, F07)
        • Inner Panelling - Rear Quarter Panel, Remove and Install (Models F08, F48)
        • Inner Panelling - Rear Quarter Panel, Remove and Install (Model F35)
        • Inner Panelling - Roof Frame, Remove and Install (Model F35)
        • Tailgate Inner Panelling, Remove and Install (Models F08, F48)
        • Tailgate Inner Panelling, Remove and Install (Models F35, F70)
        • Inner Panelling - Upper C-Pillar, Remove and Install (Model F69)
        • Inner Panelling - Lower C-Pillar, Remove and Install (Model F69)
        • Inner Panelling - Sill, Remove and Install (Model F70)
        • Inner Panelling - Rear Quarter Panel, Rear, Remove and Install (Models F69, F07)
        • Inner Panelling - Upper Rear End Panel, Remove and Install (Model F69)
        • Inner Panelling - Side Rear End Panel, Remove and Install (Models 69, F07)
        • Lower Rear End Panel Inner Panelling, Remove and Install (Model F69, F07, F67)
        • Assist Strap - Luggage Compartment Lid, Remove and Install
        • Inner Panelling - Rear Quarter Panel, Front, Remove and Install (Model F70)
      • Description and Operation
        • Body equipment Luggage and load compartment panelling
        • Body equipment Overview of fastening elements Inner trim panelling
        • Body equipment Overview of fastening elements Inner trim panels, saloon 3-door
        • Body equipment Overview of fastening elements Inner trim panels, saloon 5-door
        • Body equipment Overview of fastening elements Inner trim panels, estate 5-door
    • Carpet
      • Repair Instructions
        • Front Carpet, Remove and Install
        • Rear Carpet, Remove and Install
    • Door Inner Trim Panel
      • Repair Instructions
        • Inner Panelling - Front Door, Remove and Install
        • Inner Panelling - Rear Door, Remove and Install
        • Tailgate Inner Panelling, Remove and Install (Models F08, F48)
        • Tailgate Inner Panelling, Remove and Install (Models F35, F70)
        • Water Vapour Barrier, Replace
      • Description and Operation
        • Body equipment Overview of fastening elements Inner trim panelling
        • Body equipment Overview of fastening elements Inner trim panels, saloon 3-door
        • Body equipment Overview of fastening elements Inner trim panels, saloon 5-door
        • Body equipment Overview of fastening elements Inner trim panels, estate 5-door
    • Rear End Trim Panel, Rear Window Shelf
      • Repair Instructions
        • Centre Brake Light, Remove and Install - Models F08/F48
        • Centre Brake Light, Remove and Install - Models F35/F70
        • Inner Panelling - Lower Rear End Panel, Remove and Install (Models F08, F48)
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F35
        • Tailgate Inner Panelling, Remove and Install (Models F08, F48)
      • Description and Operation
        • Body equipment Luggage and load compartment panelling
        • Body equipment Overview of fastening elements Inner trim panelling
        • Body equipment Overview of fastening elements Inner trim panels, saloon 3-door
        • Body equipment Overview of fastening elements Inner trim panels, saloon 5-door
        • Body equipment Overview of fastening elements Inner trim panels, estate 5-door
    • Front Seat
      • Repair Instructions
        • Seat Belt Tensioner, Remove and Install
        • Front Seat, Remove and Install
        • Front Seat Backrest, Remove and Install
        • Upholstery/Cushion - Front Seat, Remove and Install
        • Upholstery/Cushion - Front Seat Backrest, Remove and Install
        • Upholstery/Cushion - Front Seat Backrest, Remove and Install (Sports Seat)
        • Upholstery/Cushion - Front Seat Backrest, Remove and Install (Sports Seat)
        • Upholstery/Cushion - Front Seat Backrest, Remove and Install (Sports Seat with Active Headrest)
        • Active Headrest Assembly, Remove and Install or Replace
        • Mounting Bearing - Active Headrest, Remove and Install
        • Guide Sleeve - Active Headrest, Remove and Install
        • Survey of Individual Components - Active Headrest
        • Bowden Cable - Front Seat Backrest Release, Remove and Install (Models F08, F07)
      • Description and Operation
        • Body equipment Seats, upholstery, inner trim panels Front seats
        • Body equipment Sport seats
        • Body equipment Easy entry seat
      • Component Locator
        • Survey of Individual Components - Active Headrest
      • Technical Service Bulletins
        • Abrasion, Wear
          • Front Seats - Leather cushion damaged
  • Airbag
    • Repair Instructions
      • Airbag Unit - Driver's Side, Remove and Install
      • Airbag Unit - Passenger's Side, Remove and Install
      • Side Airbag, Remove and Install
      • Sensor - Side Airbag, Remove and Install
      • Sensor Bracket - Side Airbag, Remove and Install
      • Control Unit, Remove and Install
      • Contact Unit, Remove and Install
    • Description and Operation
      • Body equipment Airbag and pyrotechnical belt lock tensioner system
      • Body equipment Layout in vehicle
      • Body equipment Co-driver's airbag
      • Body equipment Deployment of airbags
      • Body equipment Modular mimic display
    • Specifications
      • Special Service Tools - Body
      • Technical Data - Recommended Torque Values - Body
    • Special Tools and Equipment
      • Special Service Tools - Body
    • Technical Service Bulletins
      • Poor Operation, Incorrect Operation
        • Side airbag - Light comes on, TC 77/87
        • Side Airbag - Light comes on, TC 77/87
      • Warning Lights, Telltale
        • Side airbag - Light comes on, TC 77/87
        • Side airbag - telltale comes on TC 71/81
        • Side Airbag - Light comes on, TC 77/87
      • Offcolour, Discoloured
        • Airbag - white coating on cover at driver's side
    • Airbag SDM-0 (Delco)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag SAE4 (Siemens)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag SAB6 (Siemens)
      • Repair Instructions
        • Airbag Unit - Driver's Side, Remove and Install
        • Airbag Unit - Passenger's Side, Remove and Install
        • Side Airbag, Remove and Install
        • Sensor - Side Airbag, Remove and Install
        • Sensor Bracket - Side Airbag, Remove and Install
        • Control Unit, Remove and Install
        • Contact Unit, Remove and Install
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Side airbag - Light comes on, TC 77/87
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Side airbag - Light comes on, TC 77/87
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
    • Airbag Arena/Movano (AC4)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag SDM-I2 (Delco)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag FRONTERA-B
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag MRS (Temic)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
    • Airbag SAB8 (Siemens)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
    • Airbag SDM-E12 (Delphi)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
• D Heating, Ventilation, Air Conditioning (HVAC)
  • Repair Instructions
    • Technical Data - Group D
    • Recommended Torque Values - Group D
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Technical Data - Group D
    • Recommended Torque Values - Group D
  • Special Tools and Equipment
    • Special tools - group D
  • Technical Service Bulletins
    • Noise, Vibration, Rattle
      • Noise/vibration from heater - Astra-G
    • Inoperative - Totally, Partially
      • Recirculation flap - Without function, AC company Behr
      • Heater control unit failure - Astra-G
      • Air recirculation switch - Astra-G
    • Poor Operation, Incorrect Operation
      • Recirculation flap - Without function, AC company Behr
      • AC Housing - Recirculation flap without function
  • Seat Heating Systems
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Seat heating
    • Electric Front Seat Heating
      • Repair Instructions
        • Seat Heating Switch, Remove and Install
        • Heater Mat - Front Seat, Replace
        • Heater Mat - Front Seat Backrest, Replace
      • Description and Operation
        • Heating, ventilation, air conditioning Seat heating
• E Front Wheel Suspension, Wheels and Tyres
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Special service tools Front wheel suspension, tyres and wheels
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Chassis Alignment Values up to MY '99
  • Technical Service Bulletins
    • Abrasion, Wear
      • Wheel bolts - Damages
    • Loose, Missing, Broken
      • Wheel bolts - Damages
    • Corrosion, Rust, Dirt
      • Ball joint transverse link - Stud difficult to remove
• F Rear Axle and Rear Wheel Suspension
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Special service tools Rear axle, rear wheel suspension
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Technical Service Bulletins
    • Abrasion, Wear
      • Rear axle - ABS-Sensorcable can contact the brake hose
    • Noise, Vibration, Rattle
      • Rear axle - Low frequency noise
      • Rear axle - Low frequency noise with installed mass damper
  • Rear Axle Front Wheel Drive
    • Repair Instructions
      • Rear Axle, Rear Axle Suspension - Illustration of Rear Axle (Vehicles with Drum Brake)
      • Illustration of Rear Axle (Vehicles with Disc Brake)
      • Chassis Alignment
      • Level Control, Adjust
      • Rear Axle, Remove and Install
      • Replace rear axle
    • Description and Operation
      • Front wheel suspension, tyres and wheels Axle adjustment
      • Rear axle, rear wheel suspension Rear wheel suspension
    • Component Locator
      • Rear Axle, Rear Axle Suspension - Illustration of Rear Axle (Vehicles with Drum Brake)
      • Illustration of Rear Axle (Vehicles with Disc Brake)
    • Specifications
      • Front wheel suspension, tyres and wheels Axle adjustment
      • Sealants, Lubricants and Locking Compounds
      • Recommended Torque Values
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Sealants, Lubricants and Locking Compounds
      • Recommended Torque Values
    • Damping Bushings
      • Repair Instructions
        • Damping Bushing of Rear Axle, Replace (Except Astra OPC and Astra Coupe)
      • Description and Operation
        • Rear axle, rear wheel suspension Damping bushings
    • Rear Wheel Hub
      • Repair Instructions
        • Wheel Bearing Unit, Radial and Lateral Runout, Measure
        • Check tilt play of wheel bearing unit
        • Wheel Bearing Unit, Remove and Install
      • Description and Operation
        • Rear axle, rear wheel suspension Wheel bearing unit
    • Rear Springs
      • Repair Instructions
        • Rear Springs and/or Damping Rings of the Rear Springs, Remove and Install
      • Description and Operation
        • Rear axle, rear wheel suspension Rear spring
    • Shock Absorbers
      • Repair Instructions
        • Shock Absorber, Remove and Install
      • Technical Service Bulletins
        • Leaks
          • Rear shock absorber - leakage
  • Car Level Control
    • Repair Instructions
      • Rear Axle, Rear Axle Suspension - Illustration of Rear Axle (Vehicles with Drum Brake)
      • Illustration of Rear Axle (Vehicles with Disc Brake)
      • Level Control, Adjust
      • Filler Valve and/or Pressure Lines, Remove and Install
    • Description and Operation
      • Rear axle, rear wheel suspension Car level control
    • Component Locator
      • Rear Axle, Rear Axle Suspension - Illustration of Rear Axle (Vehicles with Drum Brake)
      • Illustration of Rear Axle (Vehicles with Disc Brake)
    • Specifications
      • Sealants, Lubricants and Locking Compounds
      • Recommended Torque Values
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Sealants, Lubricants and Locking Compounds
      • Recommended Torque Values
• H Brakes
  • Repair Instructions
    • Brakes - illustration of brake system
    • Recommended Torque Values - Brakes
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Special service tools Brakes
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Component Locator
    • Brakes - illustration of brake system
  • Specifications
    • Technical Data - Checking and Adjustment Values - Brakes
    • Recommended Torque Values - Brakes
  • Technical Service Bulletins
    • Inoperative - Totally, Partially
      • Brake servo - poor braking performance
  • Front Wheel Brake
    • Repair Instructions
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Description and Operation
      • Brakes Front wheel brakes
    • Specifications
      • Technical Data - Sealants, Lubricants and Locking Compounds
      • Technical Data - Front Wheel Brake
    • Special Tools and Equipment
      • Special Service Tools
    • Cover Plate
      • Repair Instructions
        • Cover Plate - Front Wheel Brake, Remove and Install
    • Brake Pads
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Linings - Front Wheel Brake, Remove and Install (Steering Knuckle with Integrated Brake Carrier)
        • Brake Linings - Front Wheel Brake, Remove and Install (Steering Knuckle without Integrated Brake Carrier)
      • Description and Operation
        • Brakes Brake linings
    • Brake Caliper
      • Repair Instructions
        • Brake Caliper - Front Wheel Brake, Remove and Install (Steering Knuckle with Integrated Brake Carrier)
        • Brake Caliper - Front Wheel Brake, Overhaul (Steering Knuckle with Integrated Brake Carrier)
        • Brake Caliper - Front Wheel Brake, Remove and Install (Steering Knuckle without Integrated Brake Carrier)
        • Brake Caliper - Front Wheel Brake, Overhaul (Steering Knuckle without Integrated Brake Carrier)
      • Description and Operation
        • Brakes Brake calliper
    • Brake Disk
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Disc, Check for Runout
        • Brake Disc - Front Wheel Brake, Remove and Install (Steering Knuckle with Integrated Brake Carrier)
        • Brake Disc - Front Wheel Brake, Remove and Install (Steering Knuckle without Integrated Brake Caliper)
        • Brake Disc, Precision Turning
  • Rear Wheel Brake
    • Repair Instructions
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Description and Operation
      • Brakes Rear wheel brake
      • Brakes Wheel brake cylinder
    • Specifications
      • Technical Data - Sealants, Lubricants and Locking Compounds
      • Technical Data - Rear Wheel Brake - Disc Brake
      • Technical Data - Rear Wheel Brake - Drum Brake
    • Special Tools and Equipment
      • Special Service Tools
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Rear axle - Low frequency noise
        • Rear axle - Low frequency noise with installed mass damper
        • Squeaking noises at rear wheel brake
      • Inoperative - Totally, Partially
        • Rear wheels block, parking brake not functioning
      • Loose, Missing, Broken
        • Rear wheels block, parking brake not functioning
    • Cover Plate
      • Repair Instructions
        • Brake Backing Plate - Rear Wheel, Remove and Install
    • Brake Anchor Plate
      • Repair Instructions
        • Brake Anchor Plate - Rear Wheel Brake, Remove and Install
    • Brake Shoes
      • Repair Instructions
        • Brake Shoes - Drum Brake, Check for Wear
        • Brake Shoes of Rear Wheel Brake, Remove and Install
        • Brake Linings, Unrivet and Rivet (X 12 XE)
      • Description and Operation
        • Brakes Brake shoes
    • Brake Pads
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Pads of the Rear Wheel Brake, Remove and Install (Bosch Brake Calliper)
      • Description and Operation
        • Brakes Brake linings
    • Brake Caliper
      • Repair Instructions
        • Brake Calliper of the Rear Wheel Brake, Remove and Install (Bosch Brake Calliper)
        • Overhaul brake calliper for rear brake
      • Description and Operation
        • Brakes Brake calliper, rear wheel brake
    • Brake Disk (Disk Hub)
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Disc, Check for Runout
        • Brake Disc of the Rear Wheel Brake, Remove and Install (Bosch Brake Calliper)
        • Brake Disc, Precision Turning
      • Description and Operation
        • Brakes Disc brakes
      • Specifications
        • Brakes Disc brakes
    • Brake Drum (Drum Hub)
      • Repair Instructions
        • Drum Brake, Adjust
        • Brake Drum, Remove and Install
        • Brake Drum, Precision Turn
      • Description and Operation
        • Brakes Drum brake
      • Specifications
        • Brakes Drum brake
  • Service Brake, Parking Brake
    • Repair Instructions
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Specifications
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Special Tools and Equipment
      • Special Service Tools
    • Service Brake Mechanism
      • Repair Instructions
        • Brake Pedal, Remove and Install - LHD Vehicles
        • Brake Pedal, Remove and Install - RHD Vehicles
      • Description and Operation
        • Brakes Brake pedal
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Brake lights on constantly (bracket has been bent away)
    • Parking Brake Mechanism
      • Repair Instructions
        • Parking Brake, Adjust
        • Parking Brake Lever, Remove and Install
        • Parking Brake Cable - Front, Remove and Install
        • Centre Parking Brake Cable, Remove and Install (Vehicles with Drum Brakes)
        • Parking Brake Cable - Centre, Remove and Install (Vehicle with Disc Brakes)
        • Rear Parking Brake Cable, Remove and Install
        • Parking Brake Telltale Switch, Remove and Install
        • Switch for Parking Brake Telltale, Remove and Install
      • Description and Operation
        • Brakes Parking brake
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Rear wheels block, parking brake not functioning
        • Loose, Missing, Broken
          • Rear wheels block, parking brake not functioning
  • Brake Hydraulics, Brake Lines
    • Repair Instructions
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Description and Operation
      • Brakes Brake fluid
    • Specifications
      • Technical Data - Sealants, Lubricants and Locking Compounds
      • Technical Data - Brake Fluid
    • Special Tools and Equipment
      • Special Service Tools
    • Brake Circuit
      • Repair Instructions
        • Bleed brake system and check for leaks
        • Brake Fluid, Change
        • Brake Fluid Reservoir, Remove and Install (LHD Vehicles)
        • Brake Fluid Reservoir, Remove and Install (RHD Vehicles)
        • Brake Fluid Level Sensor, Remove and Install
    • Brake Hoses
      • Repair Instructions
        • Brake Hose, Rear, Left or Right, Remove and Install
        • Brake Hose - Front, Left or Right, Remove and Install
        • Brake Hose - Centre, Left or Right, Remove and Install
      • Technical Service Bulletins
        • Abrasion, Wear
          • Rear axle - ABS-Sensorcable can contact the brake hose
    • Brake Proportioning Valve
      • Repair Instructions
        • Load-dependent Brake Proportioning Valve, Inspect and Adjust
        • Pressure Check with Load-dependent Brake Proportioning Valve (Vehicles without ABS)
        • Load-dependent Brake Proportioning Valve, Remove and Install
      • Description and Operation
        • Brakes Brake proportioning valve
      • Specifications
        • Technical Data - Brake Proportioning Valve
    • Brake Servo
      • Repair Instructions
        • Brake Servo, Check
        • Brake Servo, Remove and Install - LHD Vehicles with ABS
        • Brake Servo, Remove and Install - LHD Vehicles without ABS
        • Brake Servo, Remove and Install - RHD Vehicles
      • Description and Operation
        • Brakes Brake hydraulics Brake servo
      • Specifications
        • Technical Data - Brake Servo
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Brake servo - noises when engine speed is changed
    • Brake Master Cylinder
      • Repair Instructions
        • Brake Fluid Reservoir, Remove and Install (LHD Vehicles)
        • Brake Fluid Reservoir, Remove and Install (RHD Vehicles)
        • Brake Fluid Level Sensor, Remove and Install
        • Brake Master Cylinder, Remove and Install - LHD Vehicles
        • Brake Master Cylinder, Remove and Install - RHD Vehicles
      • Description and Operation
        • Brakes Master brake cylinder
      • Specifications
        • Technical Data - Brake Master Cylinder
    • Wheel Brake Cylinder
      • Repair Instructions
        • Wheel Brake Cylinder, Remove and Install
    • Vacuum Hose
      • Repair Instructions
        • Vacuum Line - Brake Servo, Remove and Install and / or Non-return Valve, Replace
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Non-return valve - vibration noises
        • Inoperative - Totally, Partially
          • Brake servo - poor braking performance
  • ABS 5.3
    • Repair Instructions
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Description and Operation
      • Techline Diagnosis software
      • Techline Diagnostic plug layout
      • Brakes Anti-locking system ABS 5.3 and ABS 5.3/TC
      • Brakes Layout in vehicle
      • Brakes Modular mimic display
    • Specifications
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Special Tools and Equipment
      • Special Service Tools
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • ABS 5.3 Anti-Lock Brake System
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • ABS - Traction Control
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System
    • Wheel Speed Sensor
      • Repair Instructions
        • Wheel Speed Sensor - Rear, Remove and Install
        • Wheel Speed Sensor - Front, Remove and Install
      • Description and Operation
        • Electrical equipment, instruments Speedometer
    • Electronic Control Unit
      • Repair Instructions
        • Hydraulic Modulator with ABS Control Unit, Remove and Install
        • ABS Control Unit, Remove and Install
    • Hydraulic Modulator
      • Repair Instructions
        • Hydraulic Modulator with ABS Control Unit, Remove and Install
  • ABS 5/TC, ABS 5.3/TC
    • Repair Instructions
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Specifications
      • Technical Data - Sealants, Lubricants and Locking Compounds
    • Special Tools and Equipment
      • Special Service Tools
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • ABS 5.3/5.4/TC Anti-Lock Brake System with Traction Control
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System & Traction control
    • Electronic Control Unit
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • ABS - Traction Control
    • Traction Control switch
      • Repair Instructions
        • TC Switch, Remove and Install (up to MY '01)
  • ABS MK60 ESP
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System & Electronic stability program
• J Engine and Engine Aggregates
  • Repair Instructions
    • Special Service Tools
    • Recommended Torque Values
    • Application of "silicone sealing compound" for particular engine versions
    • Reprogrammable Electronic Control Units all Petrol Vaariants
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Engine, engine attaching parts General
    • Engine, engine attaching parts Engine identification
    • Engine, engine attaching parts Overview of engines and engine management systems
    • Engine, engine attaching parts Engine/transmission bearing position
    • Engine, engine attaching parts Electronic cruise control
    • Engine, engine attaching parts Modular mimic display
    • Techline Diagnosis software
    • Techline Diagnostic plug layout
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Special service tools Engine, engine attaching parts
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Engine, engine attaching parts Overview of engines and engine management systems
    • Recommended Torque Values
  • Special Tools and Equipment
    • Special Service Tools
  • Other Information
    • Application of "silicone sealing compound" for particular engine versions
    • Reprogrammable Electronic Control Units all Petrol Vaariants
  • Technical Service Bulletins
    • Abrasion, Wear
      • Ribbed belt - Premature wear
    • Noise, Vibration, Rattle
      • Turbocharger - Trouble-Shooting Procedure
    • Inoperative - Totally, Partially
      • Engine or drivetrain - Damaged due to Tuning
      • Petrol engines - Refuelled with diesel fuel
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
      • Two-mass flywheel - Diagnosis
    • Won't Maintain Adjustment
      • Diesel Fuel - Contains up to 7% Bio Diesel (FAME)
    • Poor Operation, Incorrect Operation
      • Jerking at constant speed 40 - 80 km/h, acceleration, overrun
      • Air Cleaner Housing - Water Ingress
      • Engine or drivetrain - Damaged due to Tuning
      • Petrol engines - Refuelled with diesel fuel
      • New P&A engines with ECU - TC P0602 (44)
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
      • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
    • Excessive Effort, Hard Work
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
      • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
    • No Start
      • Engine X20DTL/H - Bad cold start behaviour
    • Cold Driveability
      • Petrol engines - Refuelled with diesel fuel
      • Engine X20DTL/H - Bad cold start behaviour
    • Detonation, Knock
      • Petrol engines - Refuelled with diesel fuel
    • Poor Start
      • Temperature sensor - None or insufficient function
    • Rough Idle
      • Engine Stalls - Idle Air Control dirty
      • Temperature sensor - None or insufficient function
    • Sluggish, Power Loss
      • Jerking at constant speed 40 - 80 km/h, acceleration, overrun
      • Air Cleaner Housing - Water Ingress
      • Turbocharger - Trouble-Shooting Procedure
    • Stalls
      • Engine Stalls - Idle Air Control dirty
      • Temperature sensor - None or insufficient function
    • Warning Lights, Telltale
      • Engine - telltale illuminates, fault code P0400
      • Check Control - Engine telltale lights up
      • Jerking at constant speed 40 - 80 km/h, acceleration, overrun
      • New P&A engines with ECU - TC P0602 (44)
    • Poor Fit
      • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
    • Leaks
      • Oil filter - Tightening torque changed
      • Turbocharger - Trouble-Shooting Procedure
      • Leak in coolant pump
    • Smoke, Odour, Fumes
      • Turbocharger - Trouble-Shooting Procedure
  • Technical Information
    • 1998
      • Application of "silicone sealing compound" for particular engine versions
      • Reprogrammable Electronic Control Units all Petrol Vaariants
  • OHC Petrol Engine
    • Repair Instructions
      • Recommended Torque Values
    • Description and Operation
      • Engine, engine attaching parts X 16 SZR OHC-I petrol engine
      • Engine, engine attaching parts Ribbed V-belt tensioner
    • Specifications
      • Recommended Torque Values
    • Technical Service Bulletins
      • Rough Idle
        • Engine Driveability - Bad idling
      • Stalls
        • Engine Driveability - Bad idling
    • General
      • Repair Instructions
        • Measuring oil consumption
        • OHC I Petrol Engine (X 16 SZR, Z 16 SE) - Engine Identification/Engine Number
        • Compression, Check
        • Pressure Loss, Check
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Illustration (X 16 SZR)
        • Cooling System, Charge and Bleed
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Auxiliary Fan Motor, Remove and Install
        • Radiator (With Air Conditioning), Remove and Install
        • Coolant Pipe, Remove and Install
        • Control Unit - Cooling module, Remove and Install
        • Engine, Remove and Install
        • Engine, Repair Using Short-block
        • Engine Compartment Survey (X 16 SZR) - Multec
        • Intake Air Preheating, Check (X 16 SZR)
        • Fuel Pump Relay, Remove and Install
        • Accelerator Pedal, Remove and Install
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install
        • Special Service Tools
        • Checking and Adjustment Values
        • Coolant Circuit
        • Engine Management
        • Recommended Torque Values
        • Engine Vent Flange, Remove and Install
        • Illustration (Z 16 SE)
        • Engine Compartment Survey (Z 16 SE) - Multec S
        • Intake Air Temperature Sensor, Remove and Install (Z 16 SE)
        • Attaching Parts - Cylinder Head, Remove and Install
      • Description and Operation
        • Engine, engine attaching parts Electronic immobiliser with transponder
        • Engine, engine attaching parts Layout in the vehicle
        • Engine, engine attaching parts Function
        • Engine, engine attaching parts Functional diagram
        • Engine, engine attaching parts Car pass
        • Engine, engine attaching parts Description of individual components Transponder
        • Engine, engine attaching parts Immobiliser control unit
        • Engine, engine attaching parts System programming
      • Component Locator
        • OHC I Petrol Engine (X 16 SZR, Z 16 SE) - Engine Identification/Engine Number
        • Illustration (X 16 SZR)
        • Engine Compartment Survey (X 16 SZR) - Multec
        • Intake Air Preheating, Check (X 16 SZR)
        • Illustration (Z 16 SE)
        • Engine Compartment Survey (Z 16 SE) - Multec S
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
      • Other Information
        • OHC I Petrol Engine (X 16 SZR, Z 16 SE) - Engine Identification/Engine Number
        • Sealants, Lubricants and Locking Agents
    • Seals and Seal Rings
      • Repair Instructions
        • Seal Ring in Front Camshaft Housing, Replace
        • Seal Ring in Rear Camshaft Housing, Replace
        • Exhaust Manifold, Remove and Install (X 16 SZR)
        • Intake Manifold, Remove and Install (X 16 SZR)
        • Cylinder Head, Remove and Install
        • Seal Ring - Rear Crankshaft, Replace
        • Seal Ring - Oil Pump, Replace / Front Seal Ring - Crankshaft, Replace
        • Oil Pan, Remove and Install
        • Oil Pump, Remove and Install
        • Thermostat, Remove and Install
        • Coolant Pump, Remove and Install
        • Throttle Valve Injection Housing, Remove and Install (X 16 SZR)
        • Throttle Valve Injection Housing, Upper Part, Remove and Install (X 16 SZR)
        • Injectors, Remove and Install (X 16 SZR)
        • Recommended Torque Values
      • Specifications
        • Recommended Torque Values
      • Technical Service Bulletins
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
          • Cracks in intake manifold gasket
    • Ribbed V-Belt
      • Repair Instructions
        • Ribbed V-belt Tension, Check
        • Ribbed V-belt, Remove and Install
        • Ribbed V-belt Tensioner, Remove and Install
        • Ribbed V-belt - Toothed Belt
        • Recommended Torque Values
      • Specifications
        • Ribbed V-belt - Toothed Belt
        • Recommended Torque Values
    • Fuel Pump
      • Repair Instructions
        • Engine Management
        • Recommended Torque Values
        • Fuel Pressure, Check (Z 16 SE)
      • Specifications
        • Engine Management
        • Recommended Torque Values
    • Engine Damping Block
      • Repair Instructions
        • Front Engine Damping Block, Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
        • Recommended Torque Values
      • Specifications
        • Recommended Torque Values
    • Oil Circulating
      • Repair Instructions
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Oil Filter, Replace
        • Bypass Valve, Replace
        • Seal Ring - Oil Pump, Replace / Front Seal Ring - Crankshaft, Replace
        • Oil Pan, Remove and Install
        • Dynamic Oil Level Control, Remove and Install
        • Oil Pump, Remove and Install
        • Oil Pump, Check
        • Safety Valve, Remove and Install
        • Oil Intake Pipe, Remove and Install
        • Oil Baffle Plate, Remove and Install
        • Oil Pressure Switch, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
        • Oil Circuit
        • Recommended Torque Values
      • Specifications
        • Oil Circuit
        • Recommended Torque Values
      • Technical Service Bulletins
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
    • Timing Gear Case
      • Repair Instructions
        • Timing, Check
        • Timing, Adjust
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Toothed Belt Cover, Upper Part, Remove and Install
        • Toothed Belt Cover, Lower Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Toothed Belt Tension Roller, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Ribbed V-belt - Toothed Belt
        • Recommended Torque Values
      • Specifications
        • Ribbed V-belt - Toothed Belt
        • Recommended Torque Values
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
    • Cylinder Block
      • Repair Instructions
        • Crank Drive, Cylinder Block
        • Recommended Torque Values
        • Cylinder Block, Check for Plane Surface
        • Engine Vent Flange, Remove and Install
      • Specifications
        • Crank Drive, Cylinder Block
        • Recommended Torque Values
      • Starter Ring Gear
        • Repair Instructions
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Guide Bearing in Crankshaft
        • Repair Instructions
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Crankshaft Bearing Shell
        • Repair Instructions
          • Crankshaft, Remove and Install
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Piston
        • Repair Instructions
          • Piston with Con-rod, Remove and Install
          • Piston Rings, Remove and Install
          • Piston, Replace
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Crankshaft
        • Repair Instructions
          • Seal Ring - Rear Crankshaft, Replace
          • Con-rod Bearing, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check - Crankshaft Longitudinal Play, Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Play, Check (Determine Crankshaft Bearing Play Using External Micrometer and Inside Micrometer)
          • Seal Ring - Oil Pump, Replace / Front Seal Ring - Crankshaft, Replace
          • Reference Gap Between Crankshaft Pulse Pickup and Increment Disc, Check (X 16 SZR)
          • Recommended Torque Values
          • Crankshaft Out-of-round, Check
        • Specifications
          • Recommended Torque Values
      • Con Rod Bearing
        • Repair Instructions
          • Con-rod Bearing, Replace
          • Con-rod Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Con-rod Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Con Rod
        • Repair Instructions
          • Piston with Con-rod, Remove and Install
          • Con-rod Bearing, Replace
          • Piston, Replace
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Flywheel
        • Repair Instructions
          • Drive Disc, Remove and Install
          • Flywheel, Remove and Install
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Cylinder Bore
        • Repair Instructions
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
    • Cylinder Head
      • Repair Instructions
        • Cylinder head and attaching parts, check and measure - Survey
        • Cylinder head height, check
        • Cylinder head, check for plane surface
        • Valve, measure
        • Inner diameter of valve guide, check
        • Valve stem play, determine
        • Installation height of valves, check
        • Installation height of valve guide, check
        • Cylinder head, overhaul
        • Cylinder head, attach to assembly tool set KM-6215
        • Cylinder head, disassemble
        • Valves, remove
        • Valve seat, cut (in cylinder head)
        • Valve guide, ream
        • Valve, grind
        • Valve, grind in
        • Valve stem seals, replace
        • Cylinder head, assemble
        • Cylinder head machining table of contents
        • Exhaust Manifold, Remove and Install (X 16 SZR)
        • Intake Manifold, Remove and Install (X 16 SZR)
        • Heat Shields, Remove and Install
        • Cylinder head
        • Recommended Torque Values
        • Exhaust Manifold, Remove and Install (Z 16 SE)
        • Intake Manifold, Remove and Install (Z 16 SE)
        • Engine Compartment Survey (Z 16 SE) - Multec S
        • Camshaft Sensor, Remove and Install (Z 16 SE)
        • Coolant Temperature Sensor, Remove and Install (Z 16 SE)
        • Attaching Parts - Cylinder Head, Remove and Install
      • Component Locator
        • Engine Compartment Survey (Z 16 SE) - Multec S
      • Specifications
        • Cylinder head
        • Recommended Torque Values
      • Special Tools and Equipment
        • Cylinder head machining special tools
      • Hydraulic Valve Lifter
        • Repair Instructions
          • Hydraulic Valve Lifter, Replace (Cylinder Head Installed)
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Rocker Arm
        • Repair Instructions
          • Camshaft and Cam Follower, Remove and Install (Cylinder Head Installed)
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Camshaft
        • Repair Instructions
          • Camshaft and Cam Follower, Remove and Install (Cylinder Head Installed)
          • Camshaft, Remove and Install (Cylinder Head Removed)
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Camshaft Housing
        • Repair Instructions
          • Seal Ring in Front Camshaft Housing, Replace
          • Seal Ring in Rear Camshaft Housing, Replace
          • Camshaft Housing, Check for Plane Surface
          • Camshaft Housing, Replace
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Valves
        • Repair Instructions
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
      • Spark Plug
        • Repair Instructions
          • Recommended Torque Values
          • Spark Plugs, Remove and Install
        • Specifications
          • Recommended Torque Values
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Spark plug damages - possible causes and failure modes
          • Inoperative - Totally, Partially
            • Engine - Spark plugs wet
          • Excessive, Indifferent Play
            • Engine - Spark plugs wet
          • Loose, Missing, Broken
            • Spark plug damages - possible causes and failure modes
          • Shudder
            • Spark plug damages - possible causes and failure modes
          • No Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Cold Driveability
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Backfires, Misfires
            • Spark plug damages - possible causes and failure modes
          • Hesitation
            • Spark plug damages - possible causes and failure modes
          • Poor Fuel Economy
            • Spark plug damages - possible causes and failure modes
          • Poor Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Rough Idle
            • Spark plug damages - possible causes and failure modes
          • Surge, Miss, Chuggle
            • Spark plug damages - possible causes and failure modes
      • Cylinder Head Housing
        • Repair Instructions
          • Cylinder Head, Remove and Install
          • Cylinder Head, Check for Plane Surface
          • Recommended Torque Values
        • Specifications
          • Recommended Torque Values
  • DOHC Petrol Engine
    • Description and Operation
      • Engine, engine attaching parts X 12 XE DOHC-0 petrol engine
      • Engine, engine attaching parts Engine view X 12 XE - intake side
      • Engine, engine attaching parts Engine view X 12 XE - exhaust side
      • Engine, engine attaching parts Torque and performance curve, X 12 XE
      • Engine, engine attaching parts Intake module (intake manifold), X 12 XE
      • Engine, engine attaching parts X 14 XE & X 16 XEL DOHC-I petrol engine Intake module/intake manifold
      • Engine, engine attaching parts X 18 XE1 DOHC-I petrol engine
      • Engine, engine attaching parts Engine view X 18 XE1 - intake side
      • Engine, engine attaching parts Engine view X 18 XE1 - exhaust side
      • Engine, engine attaching parts Torque and performance curve, X 18 XE1
      • Engine, engine attaching parts Toothed belt tensioning roller, X 18 XE1
      • Engine, engine attaching parts Intake module/intake manifold, X 18 XE1
      • Engine, engine attaching parts Functionally switched intake system, X 18 XE1
      • Engine, engine attaching parts Coolant pump X 18 XE1
      • Engine, engine attaching parts Simtec 70, X 18 XE1 and X 20 XEV Engine compartment survey, X 18 XE1
      • Engine, engine attaching parts Engine compartment survey, X 20 XEV
      • Engine, engine attaching parts Ribbed V-belt tensioner
    • Technical Service Bulletins
      • Poor Operation, Incorrect Operation
        • Poor handling
      • Poor Start
        • Poor handling
      • Sluggish, Power Loss
        • Engine stalls when idling, possibly in conjunction with DTC 0505
      • Stalls
        • Engine stalls when idling, possibly in conjunction with DTC 0505
    • General
      • Repair Instructions
        • Measuring oil consumption
        • DOHC I Petrol Engines (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE,Z 16 YNG, X 18 XE1, Z 18 XE, Z 18 XEL)
        • Check compression (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG, X 18 XE1)
        • Pressure Loss, Check
        • Illustration, X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG
        • Illustration: X 18 XE1, Z 18 XE, Z 18 XEL
        • Cooling System, Charge and Bleed
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Auxiliary Fan Motor, Remove and Install
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Coolant Pipe, Remove and Install
        • Control Unit - Cooling module, Remove and Install
        • Engine, Remove and Install
        • Engine, Repair Using Short-block
        • Check fuel pressure (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Fuel pump relay, Remove and Install (X 14 XE, X 16 XEL)
        • Accelerator Pedal, Remove and Install (X 14 XE, X 16 XEL, X 18 XE1)
        • Immobiliser Control Unit, Remove and Install
        • DOHC II Petrol Engine (X 20 XEV, X 20 XER, Z 20 LET) Engine Identification/Engine Number
        • Compression, Check
        • Pressure Loss, Check
        • Illustration: Air Cleaner Housing, Air Ducts (X 20 XEV, X 20 XER)
        • Cooling System, Charge and Bleed
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Auxiliary Fan Motor, Remove and Install
        • Radiator (With Air Conditioning), Remove and Install
        • Engine, Remove and Install
        • Engine, Repair Using Short-block
        • Engine Compartment Survey
        • Fuel Pressure, Check
        • Fuel Pump Relay, Remove and Install
        • Accelerator Pedal, Remove and Install
        • Immobiliser Control Unit, Remove and Install
        • Special Service Tools
        • Sealants, Lubricants and Locking Agents
        • Repair Instructions|Specifications
        • Checking and Adjustment Values
        • Coolant Circuit
        • Recommended Torque Values
        • Compression, Check
        • Pressure Loss, Check
        • Illustration X 12 XE
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Control Unit - Cooling module, Remove and Install
        • Engine, Remove and Install (X 12 XE, Z 12 XE)
        • Engine, Repair Using Short-block
        • Fuel Pressure, Check
        • Immobiliser Control Unit, Remove and Install
        • Accelerator Pedal, Remove and Install (X 12 XE)
        • Specifications
        • Recommended Torque Values
        • Starter, Check (Starter Removed and Disassembled)
        • Valeo Starter, Disassemble and Reassemble
        • Alternator, Check
        • Components of the Alternator, Check
        • Bosch Compact Alternator, Disassemble and Reassemble
        • Attaching Parts - Cylinder Head, Remove and install
      • Description and Operation
        • Engine, engine attaching parts Electronic immobiliser with transponder
        • Engine, engine attaching parts Layout in the vehicle
        • Engine, engine attaching parts Function
        • Engine, engine attaching parts Functional diagram
        • Engine, engine attaching parts Car pass
        • Engine, engine attaching parts Description of individual components Transponder
        • Engine, engine attaching parts Immobiliser control unit
        • Engine, engine attaching parts System programming
      • Component Locator
        • DOHC I Petrol Engines (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE,Z 16 YNG, X 18 XE1, Z 18 XE, Z 18 XEL)
        • Illustration, X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG
        • Illustration: X 18 XE1, Z 18 XE, Z 18 XEL
        • DOHC II Petrol Engine (X 20 XEV, X 20 XER, Z 20 LET) Engine Identification/Engine Number
        • Illustration: Air Cleaner Housing, Air Ducts (X 20 XEV, X 20 XER)
        • Engine Compartment Survey
        • Engine Identification Code / Engine Number
        • Illustration X 12 XE
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
        • Special Service Tools
        • Special Service Tools
      • Other Information
        • DOHC I Petrol Engines (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE,Z 16 YNG, X 18 XE1, Z 18 XE, Z 18 XEL)
        • Sealants, Lubricants and Locking Compounds - DOHC-I -
        • DOHC II Petrol Engine (X 20 XEV, X 20 XER, Z 20 LET) Engine Identification/Engine Number
        • Sealants, Lubricants and Locking Agents
    • Seals and Seal Rings
      • Repair Instructions
        • Cylinder Head Cover, Remove and Install
        • Seal Ring - Camshaft, Replace
        • Exhaust Manifold, Remove and Install (X 14 XE, X 16 XEL)
        • Exhaust Manifold, Remove and Install (X 18 XE1)
        • Intake Manifold, Remove and Install (X 14 XE, X 16 XEL)
        • Intake Manifold Flange, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE)
        • Intake Manifold, Remove and Install (X 18 XE1)
        • Cylinder Head, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Cylinder Head, Remove and Install (X 18 XE1)
        • Seal Ring - Rear Crankshaft, Replace
        • Engine bleed flange, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Seal Ring - Oil Pump, Replace
        • Oil Pan, Remove and Install
        • Oil Pump, Remove and Install
        • Thermostat, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Thermostat Housing, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE)
        • Thermostat, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Coolant Pump, Remove and Install
        • Throttle Body, Remove and Install (X 14 XE, X 16 XEL)
        • Injection valves, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z16 YNG)
        • Throttle Body (Throttle Valve Adjuster), Remove and Install (X 18 XE1)
        • Injectors, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Cylinder Head Cover, Remove and Install
        • Seal Ring - Camshaft, Replace
        • Exhaust Manifold, Remove and Install (X 20 XEV)
        • Intake Manifold, Remove and Install (X 20 XEV, X 20 XER)
        • Cylinder Head, Remove and Install
        • Seal Ring - Rear Crankshaft, Replace
        • Seal Ring - Oil Pump, Replace; Front Seal Ring - Crankshaft, Replace
        • Lower Part of Oil Pan, Remove and Install
        • Oil Pan - Upper Part, Remove and Install; Oil Intake Pipe, Remove and Install
        • Oil Pump, Remove and Install
        • Thermostat, Remove and Install
        • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
        • Coolant Pump, Remove and Install
        • Throttle Body, Remove and Install (X 20 XEV, X 20 XER)
        • Injectors, Remove and Install
        • Timing Case, Remove and Install
        • Timing Case Seal Ring, Replace
        • Cylinder Head Cover, Remove and Install
        • Injectors, Remove and Install (X 12) Fuel Distributor Pipe, Remove and Install (X 12 XE)
        • Engine Vent Flange, Remove and Install
      • Technical Service Bulletins
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
          • Engine-Gasket Exhaust Manifold leaking
    • Ribbed V-Belt
      • Repair Instructions
        • Ribbed V-belt Tension, Check
        • Ribbed V-belt, Remove and Install
        • Ribbed V-belt Tensioner, Remove and Install
        • Ribbed V-belt Tension, Check
        • Ribbed V-belt, Remove and Install (Without Air Conditioning)
        • Ribbed V-belt, Remove and Install (With Air Conditioning)
        • Ribbed V-belt Tensioner, Remove and Install (without Air Conditioning)
        • Ribbed V-belt Tensioner, Remove and Install (with Air Conditioning)
        • Toothed Belt Cover, Upper Part, Remove and Install
        • Special Service Tools
        • Ribbed V-belt
        • Ribbed V-belt, Remove and Install
        • Ribbed V-belt Tensioner, Remove and Install
      • Description and Operation
        • Engine, engine attaching parts X 20 XEV DOHC-II petrol engine Ribbed V-belt tensioner, X 20 XEV
      • Specifications
        • Ribbed V-belt
        • Toothed belt
        • Ribbed V-belt
        • Ribbed V-Belt - Engine Timing
      • Special Tools and Equipment
        • Special Service Tools
    • Engine Damping Block
      • Repair Instructions
        • Front Engine Damping Block, Remove and Install
        • Rear Engine Damping Blocks, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
        • Front Engine Damping Block, Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
        • Front Engine Damping Block, Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
        • Engine, Remove and Install (X 12 XE, Z 12 XE)
    • Oil Circulating
      • Repair Instructions
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Oil Filter, Replace (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG, Z 18 XE and Z 18 XEL as of MY 2002)
        • Engine Oil with Oil Filter, Change (X 18 XE1, Z 18 XE and Z 18 XEL up to MY 2001)
        • Oil Filter Housing, Remove and Install (X 18 XE1, Z 18 XE and Z 18 XEL up to MY 2001)
        • Bypass Valve, Replace
        • Seal Ring - Oil Pump, Replace
        • Oil Pan, Remove and Install
        • Dynamic Oil Level Control, Remove and Install
        • Oil Pump, Remove and Install
        • Oil Pump, Check
        • Safety Valve, Remove and Install
        • Oil Intake Pipe, Remove and Install
        • Oil baffle plate, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Oil Pressure Switch, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Oil Filter, Replace
        • Bypass Valve, Replace
        • Seal Ring - Oil Pump, Replace; Front Seal Ring - Crankshaft, Replace
        • Lower Part of Oil Pan, Remove and Install
        • Oil Pan - Upper Part, Remove and Install; Oil Intake Pipe, Remove and Install
        • Dynamic Oil Level Control, Remove and Install
        • Oil Pump, Remove and Install
        • Oil Pump, Check
        • Safety Valve, Remove and Install
        • Oil Baffle Plate, Remove and Install
        • Oil Pressure Switch, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
        • Oil circulation
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Engine Oil with Filter Change
        • Air Cleaner Housing, Remove and Install
        • Oil Pressure Switch, Remove and Install
        • Oil Pan, Remove and Install
        • Oil Intake Pipe, Remove and Install
        • Oil Baffle Plate, Remove and Install
        • Oil Pressure Regulating Valve, Remove and Install
        • Oil Pump, Remove and Install
        • Oil Pump, Check
      • Description and Operation
        • Engine, engine attaching parts Oil pan, X 18 XE1
        • Engine, engine attaching parts Oil filter, oil filter housing, X 18 XE1
        • Engine, engine attaching parts Oil pump, X 18 XE1
        • Engine, engine attaching parts Internal crankcase ventilation, X 18 XE1
      • Specifications
        • Oil Circuit
        • Oil circulation
        • Oil circulation
      • Technical Service Bulletins
        • Warning Lights, Telltale
          • MID - "Check fluid level" warning lamp illuminates
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
    • Timing Gear Case
      • Repair Instructions
        • Timing, Check
        • Timing, Adjust
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Toothed Belt Cover, Upper Part, Remove and Install
        • Toothed Belt Cover, Lower Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Toothed Belt Tension Roller, Remove and Install
        • Toothed Belt Guide Rollers, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Camshaft Sprockets, Remove and Install
        • Seal Ring - Camshaft, Replace
        • Timing, Check
        • Timing, Adjust
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Toothed Belt Cover, Lower Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Toothed Belt Tension Roller, Remove and Install
        • Toothed Belt Guide Rollers, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Camshaft Pulleys, Remove and Install
        • Seal Ring - Camshaft, Replace
        • Oil Pressure Switch, Remove and Install
        • Special Service Tools
        • Ribbed V-belt
        • Recommended Torque Values
        • Timing, Check
        • Timing, Adjust
        • Timing Case, Remove and Install
        • Timing Case Seal Ring, Replace
        • Camshaft Sprockets, Remove and Install
      • Specifications
        • Recommended Torque Values
        • Ribbed V-belt
        • Recommended Torque Values
        • Ribbed V-Belt - Engine Timing
      • Special Tools and Equipment
        • Special Service Tools
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Bearing noise due to vibration of toothed belt guide roller when idling, Astra G only
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
      • Toothed Belt
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Bearing noise due to vibration of toothed belt guide roller when idling, Astra G only
    • Cylinder Block
      • Repair Instructions
        • Engine bleed flange, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Cylinder Block, Check for Plane Surface
        • Oil Dipstick Guide Tube, Remove and Install
        • Cylinder Block, Check for Plane Surface
        • Oil Baffle Plate, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
        • Special Service Tools
        • Crankshaft drive, cylinder block
        • Recommended Torque Values
        • Cylinder Block, Check for Plane Surface
        • Engine Vent Flange, Remove and Install
      • Description and Operation
        • Engine, engine attaching parts Crank drive, cylinder block, X 12 XE
        • Engine, engine attaching parts Crank drive, cylinder block, X 18 XE1
      • Component Locator
        • Engine Identification Code / Engine Number
      • Specifications
        • Crank Drive, Cylinder Block
        • Recommended Torque Values
        • Crankshaft drive, cylinder block
        • Recommended Torque Values
        • Crankshaft drive, cylinder block
      • Special Tools and Equipment
        • Special Service Tools
      • Guide Bearing in Crankshaft
        • Repair Instructions
          • Crankshaft Bearing Play, Check (Determine Bearing Play Using Plastigage)
          • Crankshaft Bearing Clearance, Check (with Micrometer and Inside Micrometer)
      • Crankshaft Bearing Shell
        • Repair Instructions
          • Crankshaft, Remove and Install
          • Crankshaft Bearing Play, Check (Determine Bearing Play Using Plastigage)
          • Crankshaft Bearing Clearance, Check (with Micrometer and Inside Micrometer)
          • Crankshaft, Remove and Install
          • Crankshaft Bearing Play, Check (with Plastigage)
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Micrometer and Internal Micrometer)
      • Piston
        • Repair Instructions
          • Piston with Con-rod, Remove and Install
          • Piston Rings, Remove and Install
          • Piston, Replace
          • Piston with Con-rod, Remove and Install
          • Piston Rings, Remove and Install
          • Piston, Replace (X 20 XEV)
          • Piston with Con-rod, Remove and Install
          • Piston, Replace
          • Piston Rings, Replace
        • Description and Operation
          • Engine, engine attaching parts Pistons with con-rod, X 12 XE
          • Engine, engine attaching parts Pistons with con-rod, X 18 XE1
      • Crankshaft
        • Repair Instructions
          • Seal Ring - Rear Crankshaft, Replace
          • Con-rod Bearing, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft Longitudinal Play, Check; Crankshaft Radial Run-out, Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play Using Plastigage)
          • Crankshaft Bearing Clearance, Check (with Micrometer and Inside Micrometer)
          • Seal Ring - Oil Pump, Replace
          • Crankshaft Pick-up, Remove and Install (X 14 XE, X 16 XEL)
          • Reference Gap between Crankshaft Pulse Pick-up and Increment Disc, Check
          • Crankshaft Pulse Pick-up, Remove and Install (X 18 XE1)
          • Seal Ring - Rear Crankshaft, Replace
          • Con-rod Bearing, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft Longitudinal Play, Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Seal Ring - Oil Pump, Replace; Front Seal Ring - Crankshaft, Replace
          • Crankshaft Pulse Pick-up, Remove and Install
          • Timing Case Seal Ring, Replace
          • Rear Seal Ring - Crankshaft, Replace
          • Crankshaft, Remove and Install
          • Crankshaft End Play, Check
          • Crankshaft Out-of-round, Check
          • Crankshaft Bearing Play, Check (with Plastigage)
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Micrometer and Internal Micrometer)
          • Crankshaft End Play, Check
          • Crankshaft Out-of-round, Check
          • Crankshaft Out-of-round, Check
        • Description and Operation
          • Engine, engine attaching parts Crankshaft, X 12 XE
          • Engine, engine attaching parts Crankshaft, X 18 XE1
      • Con Rod Bearing
        • Repair Instructions
          • Con-rod Bearing, Replace
          • Con-rod Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Con-rod Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Con-rod Bearing, Replace
          • Con-rod Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Con-rod Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Con-rod Bearing, Replace
          • Con-rod Bearing Play, Check (with Plastigage)
          • Con-rod Bearing Play, Check (with Micrometer and Internal Micrometer)
      • Con Rod
        • Repair Instructions
          • Piston with Con-rod, Remove and Install
          • Con-rod Bearing, Replace
          • Piston, Replace
          • Piston with Con-rod, Remove and Install
          • Con-rod Bearing, Replace
          • Piston, Replace (X 20 XEV)
          • Piston with Con-rod, Remove and Install
          • Piston, Replace
        • Description and Operation
          • Engine, engine attaching parts Pistons with con-rod, X 12 XE
          • Engine, engine attaching parts Pistons with con-rod, X 18 XE1
      • Flywheel
        • Repair Instructions
          • Flywheel, Remove and Install
          • Drive Disc, Remove and Install
          • Flywheel, Remove and Install
          • Drive Disc, Remove and Install
          • Flywheel, Remove and Install
    • Cylinder Head
      • Repair Instructions
        • Cylinder head and attaching parts, check and measure - Survey
        • Cylinder head height, check
        • Cylinder head, check for plane surface
        • Valve, measure
        • Inner diameter of valve guide, check
        • Valve stem play, determine
        • Installation height of valves, check
        • Installation height of valve guide, check
        • Cylinder head, overhaul
        • Cylinder head, attach to assembly tool set KM-6215
        • Cylinder head, disassemble
        • Valves, remove
        • Valve seat, cut (in cylinder head)
        • Valve guide, ream
        • Valve, grind
        • Valve, grind in
        • Valve stem seals, replace
        • Cylinder head, assemble
        • Cylinder head machining table of contents
        • Exhaust Manifold, Remove and Install (X 14 XE, X 16 XEL)
        • Exhaust Manifold, Remove and Install (X 18 XE1)
        • Intake Manifold, Remove and Install (X 14 XE, X 16 XEL)
        • Intake Manifold Flange, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE)
        • Intake Manifold, Remove and Install (X 18 XE1)
        • Exhaust Manifold, Remove and Install (X 20 XEV)
        • Intake Manifold, Remove and Install (X 20 XEV, X 20 XER)
        • Special Service Tools
        • Cylinder head
        • Recommended Torque Values
        • Exhaust Manifold, Remove and Install (X 12 XE)
        • Intake Manifold, Remove and Install (X 12 XE)
        • Attaching Parts - Cylinder Head, Remove and Install
        • Attaching Parts - Cylinder Head, Remove and install
        • EGR Valve, Replace (X 12 XE, Z 12 XE up to MY 2003, Z 14 XEP)
        • Exhaust Gas Recirculation Pipe, Replace (X 12 XE, Z 12 XE to MY 2003, Z 14 XEP)
      • Description and Operation
        • Engine, engine attaching parts Cylinder head, X 12 XE
        • Engine, engine attaching parts Cylinder head, X 18 XE1
        • Engine, engine attaching parts Cylinder head cover, X 18 XE1
      • Specifications
        • Cylinder head
        • Engine Management
        • Recommended Torque Values
        • Cylinder head
        • Recommended Torque Values
        • Cylinder head
      • Special Tools and Equipment
        • Cylinder head machining special tools
        • Special Service Tools
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Loosening of Retaining Bolt on Camshaft Sensor
        • No Start
          • Engine - Stalling or worse Engine run
        • Cold Driveability
          • Engine - Stalling or worse Engine run
        • Stalls
          • Engine - Stalling or worse Engine run
      • Hydraulic Valve Lifter
        • Repair Instructions
          • Hydraulic Valve Lifter, Remove and Install
          • Hydraulic Valve Lifter, Remove and Install
      • Camshaft
        • Repair Instructions
          • Camshaft Sprockets, Remove and Install
          • Seal Ring - Camshaft, Replace
          • Camshafts, Remove and Install
          • Camshaft sensor, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Camshaft Sensor, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Camshaft Pulleys, Remove and Install
          • Seal Ring - Camshaft, Replace
          • Camshafts, Remove and Install
          • Camshaft Sensor, Remove and Install
          • Camshafts, Remove and Install
          • Camshaft Sprockets, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Camshaft sprockets, X 20 XEV
      • Valves
        • Repair Instructions
          • All Valve Stem Seals, Replace (Cylinder Head Installed)
          • Replace all valve stem seals (cylinder head installed)
          • All Valve Stem Seals, Replace (Cylinder Head Installed)
        • Technical Service Bulletins
          • No Start
            • Engine - Stalling or worse Engine run
          • Cold Driveability
            • Engine - Stalling or worse Engine run
          • Stalls
            • Engine - Stalling or worse Engine run
      • Spark Plug
        • Repair Instructions
          • Spark Plugs, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Spark Plugs, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Spark Plugs, Remove and Install
          • Spark Plugs, Remove and Install X 20 XEV
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Spark plug damages - possible causes and failure modes
          • Inoperative - Totally, Partially
            • Engine - Spark plugs wet
          • Excessive, Indifferent Play
            • Engine - Spark plugs wet
          • Loose, Missing, Broken
            • Spark plug damages - possible causes and failure modes
          • Shudder
            • Spark plug damages - possible causes and failure modes
          • No Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Cold Driveability
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Backfires, Misfires
            • Spark plug damages - possible causes and failure modes
          • Hesitation
            • Spark plug damages - possible causes and failure modes
          • Poor Fuel Economy
            • Spark plug damages - possible causes and failure modes
          • Poor Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Rough Idle
            • Spark plug damages - possible causes and failure modes
          • Surge, Miss, Chuggle
            • Spark plug damages - possible causes and failure modes
      • Cylinder Head Housing
        • Repair Instructions
          • Cylinder Head Cover, Remove and Install
          • Cylinder Head, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Cylinder Head, Remove and Install (X 18 XE1)
          • Cylinder Head, Check for Plane Surface
          • Cylinder Head Cover, Remove and Install
          • Cylinder Head, Remove and Install
          • Cylinder Head, Check for Plane Surface
          • Engine Management
          • Cylinder Head Cover, Remove and Install
          • Cylinder Head, Remove and Install
          • Cylinder Head, Check for Plane Surface
          • Attaching Parts - Cylinder Head, Remove and Install
        • Specifications
          • Engine Management
  • Diesel Engine
    • Repair Instructions
      • Flywheel, Remove and Install
      • Drive Disc, Remove and Install
      • Special Service Tools
      • Recommended Torque Values
      • Repair an engine using a part-engine
    • Description and Operation
      • Engine, engine attaching parts X 17 DTL OHC-II turbodiesel engine
      • Engine, engine attaching parts Torque and performance curve, X 17 DTL
      • Engine, engine attaching parts Timing, X 17 DTL
      • Engine, engine attaching parts Intake module/intake manifold, X 17 DTL
    • Specifications
      • Recommended Torque Values
    • Special Tools and Equipment
      • Special Service Tools
    • Technical Service Bulletins
      • Sluggish, Power Loss
        • Loss of power, jerky power fluctuations
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Engine X17DTL
    • General
      • Repair Instructions
        • Measuring oil consumption
        • OHC Diesel engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) - engine identification / engine number
        • Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Ribbed V-belt Tensioner, Check
        • Test compression pressure (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Pressure Loss, Check
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Engine, Lock at 1st Cylinder TDC (Timing, Check)
        • Timing, Adjust
        • Low Pressure System, Check for Leaks
        • Illustration: Air Ducts, X 20 DTL, Y 20 DTL
        • Timing Case, Remove and Install
        • Cylinder Head Cover, Remove and Install
        • Vacuum Pump, Remove and Install
        • Removing and installing inlet manifold upper section (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Intake Manifold - Lower Part, Remove and Install
        • Exhaust Manifold with Turbocharger, Remove and Install
        • Cylinder Head, Remove and Install
        • Engine Oil with Oil Filter Change
        • Oil Intake Pipe, Remove and Install
        • Dynamic Oil Level Control, Remove and Install
        • Oil Temperature Sensor, Remove and Install
        • Oil Pressure Regulating Valve, Remove and Install
        • Safety Valve, Remove and Install
        • Oil Pump, Remove and Install
        • Cooling System, Charge and Bleed
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Thermostat/Thermostat Housing (Radiator), Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pipe, Remove and Install
        • Removing and installing engine (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Injection Nozzle Traverse, Remove and Install
        • Crankshaft Pulse Pick-up, Remove and Install
        • Coolant Temperature Sensor, Remove and Install
        • Engine Control Unit, Remove and Install
        • Charge Pressure Control Solenoid Valve, Remove and Install
        • Switchover Valves Solenoid Valve, Remove and Install
        • Switchover Valves Vacuum Unit, Remove and Install
        • Return Manifold, Remove and Install
        • Accelerator Pedal Module with Pedal Position Sensor, Remove and Install
        • Immobiliser Control Unit, Remove and Install
        • Special Service Tools
        • Repair Instructions|Specifications
        • Checking and Adjustment Values
        • Engine Timing
        • Cooling system
        • Oil circuit
        • Cylinder head
        • Crank drive, cylinder block
        • Engine Management
        • Sealants, Lubricants and Locking Agents
        • Recommended Torque Values
        • OHC II Turbo-Diesel-Engine (X 17 DTL) Number
        • Compression, Check
        • Pressure Loss, Check
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure - General
        • Air Cleaner Housing, Air Duct Ducts
        • Cylinder Head, Remove and Install
        • Seal Ring - Rear Crankshaft, Replace
        • Front Seal Ring - Crankshaft, Replace, Seal Ring - Oil Pump, Replace
        • Cooling System, Charge and Bleed system
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Fan Motor, Remove and Install
        • Auxiliary Fan Motor, Remove and Install motor
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Control Unit - Cooling module, Remove and Install
        • Engine Damping Block, Front, Remove and Install Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
        • Engine, Remove and Install
        • Engine, Repair Using Short-block
        • Fuel Injection Pump, Remove and Install
        • Turbocharger, Remove and Install Remove and Install
        • Intercooler, Remove and Install
        • Immobiliser Control Unit, Remove and Install Install
        • Accelerator Pedal, Remove and Install accelerator
        • Starter, Remove and Install
        • Sealants, Lubricants and Locking Agents Compounds
        • Control Unit - Cooling module, Remove and Install
      • Description and Operation
        • Engine, engine attaching parts Electronic immobiliser with transponder
        • Engine, engine attaching parts Layout in the vehicle
        • Engine, engine attaching parts Function
        • Engine, engine attaching parts Functional diagram
        • Engine, engine attaching parts Car pass
        • Engine, engine attaching parts Description of individual components Transponder
        • Engine, engine attaching parts Immobiliser control unit
        • Engine, engine attaching parts System programming
      • Component Locator
        • OHC Diesel engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) - engine identification / engine number
        • Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Illustration: Air Ducts, X 20 DTL, Y 20 DTL
        • OHC II Turbo-Diesel-Engine (X 17 DTL) Number
        • Air Cleaner Housing, Air Duct Ducts
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
        • Special Service Tools
      • Other Information
        • OHC Diesel engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) - engine identification / engine number
        • Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Sealants, Lubricants and Locking Agents
        • OHC II Turbo-Diesel-Engine (X 17 DTL) Number
    • Seals and Seal Rings
      • Repair Instructions
        • Timing Case Cover, Remove and Install
        • Seal Ring - Timing Case, Replace / Front Seal Ring - Crankshaft, Replace
        • Rear Seal Ring - Crankshaft, Replace
        • Oil Filter Housing (Heat Exchanger), Remove and Install
        • Oil Pan, Remove and Install
        • Injection Nozzles, Remove and Install
        • Removing and installing charge pressure sensor (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Turbocharger, Remove and Install
        • Seal Ring - Camshaft, Replace Replace
        • Vacuum Pump, Remove and Install
        • Cylinder Head, Remove and Install
        • Seal Ring - Rear Crankshaft, Replace
        • Front Seal Ring - Crankshaft, Replace, Seal Ring - Oil Pump, Replace
        • Lower Part of Oil Pan, Remove and Install
        • Upper Part of Oil Pan, Remove and Install
        • Oil Pump, Remove and Install
        • Thermostat, Remove and Install
        • Thermostat Housing, Remove and Install
        • Coolant Pump, Remove and Install
        • Injector Nozzle, Remove and Install Injection System, Remove and Install
        • Crankshaft Pulse Pick-up - EDC 15 M Engine Management System, Remove and Install
        • Charge Pressure Sensor, Remove and Install
        • Oil Temperature Sensor, Remove and Install
        • Coolant Temperature Sensor, Remove and Install
        • Turbocharger, Remove and Install Remove and Install
        • Return Manifold, Remove and Install
    • Ribbed V-Belt
      • Repair Instructions
        • Ribbed V-belt Tensioner, Check
        • Ribbed V-belt, Remove and Install
        • Ribbed V-belt Tensioner Assembly, Remove and Install
        • V-belt Tension, Check and Adjust belt Tension, Check and Adjust
        • Ribbed V-belt, Remove and Install Remove and Install
        • V-belt, Remove and Install
        • Ribbed V-belt Tensioner, Remove and Install
      • Description and Operation
        • Engine, engine attaching parts V-belt / ribbed V-belt, X 17 DTL
        • Engine, engine attaching parts X 20 DTL 16 V OHC turbodiesel engine Ribbed V-belt return roller, X 20 DTL
      • Specifications
        • Ribbed V-belt
        • V-belt - Ribbed V-belt, Toothed Belt Belt
      • Technical Service Bulletins
        • Abrasion, Wear
          • Ribbed belt - Premature wear
        • Noise, Vibration, Rattle
          • Ribbed V belt makes squeaking noises
    • Engine Damping Block
      • Repair Instructions
        • Front Engine Damping Block, Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
        • Engine Damping Block, Front, Remove and Install Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
    • Oil Circulating
      • Repair Instructions
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Engine Oil with Oil Filter Change
        • Oil Pressure Switch, Remove and Install
        • Oil Filter Housing (Heat Exchanger), Remove and Install
        • Heat Exchanger, Remove and Install
        • Oil Pan, Remove and Install
        • Oil Intake Pipe, Remove and Install
        • Dynamic Oil Level Control, Remove and Install
        • Oil Temperature Sensor, Remove and Install
        • Oil Pressure Regulating Valve, Remove and Install
        • Safety Valve, Remove and Install
        • Oil Pump, Remove and Install
        • Oil Spray Nozzle, Remove and Install
        • Turbocharger Oil Feed Line, Remove and Install
        • Oil Return Line - Turbocharger, Remove and Install
        • Oil circuit
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure - General
        • Oil Filter, Replace
        • Bypass Valve, Replace
        • Lower Part of Oil Pan, Remove and Install
        • Upper Part of Oil Pan, Remove and Install
        • Oil Pump, Remove and Install
        • Oil Pump, Check
        • Safety Valve, Remove and Install
        • Oil Pressure Regulating Valve, Replace
        • Oil Cooler, Remove and Install
        • Thermostat (Engine Oil Cooling), Remove and Install
        • Thermostat Housing (Engine Oil Cooling) , Remove and Install
        • Turbocharger Oil Feed Line, Remove and Install
        • Oil Return Line - Turbocharger, Remove and Install
        • Oil Spray Nozzles, Remove and Install
        • Oil Pressure Switch, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
        • Oil Intake Pipe, Remove and Install
        • Oil Temperature Sensor, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
      • Description and Operation
        • Engine, engine attaching parts Oil pan, X 17 DTL
        • Engine, engine attaching parts Oil filter housing / heat exchanger
      • Specifications
        • Oil circuit
        • Oil Circuit
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Engine - oil dipsticks difficult to read
    • Timing Gear Case
      • Repair Instructions
        • Engine, Lock at 1st Cylinder TDC (Timing, Check)
        • Timing, Adjust
        • Timing Case Cover, Remove and Install
        • Simplex Timing Chain Guide Rail, Remove and Install
        • Simplex Injection Pump Pulley, Remove and Install / Simplex Timing Chain, Remove and Install
        • Simplex Chain Tensioner, Remove and Install
        • Duplex Chain Tensioner, Remove and Install
        • Seal Ring - Timing Case, Replace / Front Seal Ring - Crankshaft, Replace
        • Timing Case, Remove and Install
        • Oil Pump, Remove and Install
        • Engine Timing
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Air Cleaner Housing, Air Duct Ducts
        • Toothed Belt Cover, Upper Part, Remove and Install
        • Toothed Belt Cover, Lower Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Toothed Belt Tension Roller, Remove and Install
        • Toothed Belt Guide Roller, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Safety Valve, Remove and Install
      • Component Locator
        • Air Cleaner Housing, Air Duct Ducts
      • Specifications
        • Engine Timing
        • V-belt - Ribbed V-belt, Toothed Belt Belt
        • Recommended Torque Values
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
    • Cylinder Block
      • Repair Instructions
        • Alternator, Remove and Install
        • Starter, Remove and Install
        • OHC Diesel engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) - engine identification / engine number
        • Cylinder Block, Check for Plane Surface
        • Repair Instructions|Specifications
        • OHC II Turbo-Diesel-Engine (X 17 DTL) Number
        • Cylinder Block, Check for Plane Surface
        • Piston Projection, Check
        • Oil Spray Nozzles, Remove and Install
        • Coolant Pipe, Remove and Install
        • Engine Damping Block, Left, Remove and Install
        • Engine Damping Block, Right, Remove and Install
        • Engine, Remove and Install
        • Fuel Injection Pump, Remove and Install
        • Alternator, Remove and Install Install
        • Repair an engine using a part-engine
      • Description and Operation
        • Engine, engine attaching parts cylinder block, crank drive, X 17 DTL
      • Component Locator
        • OHC Diesel engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) - engine identification / engine number
        • OHC II Turbo-Diesel-Engine (X 17 DTL) Number
      • Specifications
      • Other Information
        • OHC Diesel engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) - engine identification / engine number
        • OHC II Turbo-Diesel-Engine (X 17 DTL) Number
      • Crankshaft Bearing Shell
        • Repair Instructions
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Crank drive, cylinder block
        • Specifications
          • Crank drive, cylinder block
      • Piston
        • Repair Instructions
          • Piston with Con-rod, Remove and Install
          • Piston Rings, Remove and Install
          • Piston, Replace
          • Piston with Con-rod, Remove and Install
          • Piston Rings, Remove and Install
          • Piston, Replace
          • Piston Projection, Check
      • Crankshaft
        • Repair Instructions
          • Rear Seal Ring - Crankshaft, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Crank drive, cylinder block
          • Seal Ring - Rear Crankshaft, Replace
          • Front Seal Ring - Crankshaft, Replace, Seal Ring - Oil Pump, Replace
          • Con-rod Bearing, Remove and Install
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft Longitudinal Play, Check; Crankshaft Radial Run-out, Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Crankshaft Pulse Pick-up - EDC 15 M Engine Management System, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Crankshaft, X 17 DTL
        • Specifications
          • Crank drive, cylinder block
      • Con Rod Bearing
        • Repair Instructions
          • Con-rod Bearing, Replace
          • Con-rod Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Con-rod Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
          • Con-rod Bearing, Remove and Install
          • Con-rod Bearing Play, Check (Determine Bearing Play with Plastigage) plastigage)
          • Con-rod Bearing Play, Check (Determine Bearing Play with Micrometer and Inside Micrometer)
      • Con Rod
        • Repair Instructions
          • Piston with Con-rod, Remove and Install
          • Piston, Replace
          • Crank drive, cylinder block
          • Piston with Con-rod, Remove and Install
          • Piston, Replace
          • Con-rod Bearing, Remove and Install
          • Crankshaft, Remove and Install
        • Specifications
          • Crank drive, cylinder block
      • Flywheel
        • Repair Instructions
          • Flywheel, Remove and Install
          • Drive Disc, Remove and Install
          • Flywheel, Remove and Install Remove and Install
    • Cylinder Head
      • Repair Instructions
        • Cylinder head and attaching parts, check and measure - Survey
        • Cylinder head height, check
        • Cylinder head, check for plane surface
        • Valve, measure
        • Inner diameter of valve guide, check
        • Valve stem play, determine
        • Installation height of valves, check
        • Installation height of valve guide, check
        • Swirl chamber projection, check - 17D, 17DT, X17DT, X17DTL
        • Cylinder head, overhaul
        • Cylinder head, attach to assembly tool set KM-6215
        • Cylinder head, disassemble
        • Valves, remove
        • Valve seat, cut (in cylinder head)
        • Valve guide, ream
        • Valve, grind
        • Valve, grind in
        • Valve stem seals, replace
        • Cylinder head, assemble
        • Cylinder head machining table of contents
        • Cylinder Head Cover, Remove and Install
        • Vacuum Pump, Remove and Install
        • Removing and installing inlet manifold upper section (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Intake Manifold - Lower Part, Remove and Install
        • Exhaust Manifold with Turbocharger, Remove and Install
        • Alternator Bracket (Coolant Flange), Remove and Install
        • Removing and installing injection lines (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Injection Nozzle Traverse, Remove and Install
        • Injection Nozzles, Remove and Install
        • Glow Plugs, Remove and Install
        • Cylinder head
        • Compression, Check
        • Pressure Loss, Check
        • Timing, Check
        • Timing, Adjust
        • Vacuum Pump, Remove and Install
        • Cylinder Head, Remove and Install
        • Cylinder Head, Check for Plane Surface
        • Oil Pressure Regulating Valve, Replace
        • Engine, Remove and Install
        • Injector Nozzle, Remove and Install Injection System, Remove and Install
        • Injector Nozzle, Disassemble and Assemble
        • Injector Nozzle, Check
        • Injection Lines, Remove and Install Install
        • Charge Pressure Sensor, Remove and Install
        • Turbocharger, Remove and Install Remove and Install
        • Return Manifold, Remove and Install
        • Glow Plugs, Remove and Install and Install
        • Attaching Parts - Cylinder Head, Remove and Install
        • Attaching Parts - Cylinder Head, Remove and Install
        • Check and measure cylinder head and attaching parts - overhaul cylinder head
        • Check and measure cylinder head and attaching parts - overhaul cylinder head
      • Specifications
        • Cylinder head
        • Cylinder head
        • Recommended Torque Values
      • Special Tools and Equipment
        • Cylinder head machining special tools
      • Hydraulic Valve Lifter
        • Repair Instructions
          • Hydraulic Valve Lifter, Remove and Install
          • Rocker Arm, Replace (Cylinder Head Installed), Hydraulic Valve Lifter, Replace (Cylinder Head, Installed)
      • Rocker Arm
        • Repair Instructions
          • Rocker Arm, Replace (Cylinder Head Installed), Hydraulic Valve Lifter, Replace (Cylinder Head, Installed)
      • Camshaft
        • Repair Instructions
          • Camshaft, Remove and Install
          • Camshaft, Remove and Install (Cylinder Head Installed)
      • Camshaft Bearing
        • Repair Instructions
          • Seal Ring - Camshaft, Replace Replace
          • Rocker Arm, Replace (Cylinder Head Installed), Hydraulic Valve Lifter, Replace (Cylinder Head, Installed)
      • Valves
        • Repair Instructions
          • Valve Bridges, Remove and Install
          • Replace valve shaft seals
      • Glow Plug
        • Repair Instructions
          • Pressure Loss, Check
          • Glow Plugs, Remove and Install
          • Glow Plugs, Remove and Install and Install
          • Attaching Parts - Cylinder Head, Remove and Install
      • Cylinder Head Housing
        • Repair Instructions
          • Cylinder Head, Remove and Install
          • Exhaust Manifold with Turbocharger, Remove and Install
          • Intake Manifold, Remove and Install
          • Attaching Parts - Cylinder Head, Remove and Install
          • Check and measure cylinder head and attaching parts - overhaul cylinder head
          • Check and measure cylinder head and attaching parts - overhaul cylinder head
    • Vacuum Pump
      • Repair Instructions
        • Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
        • Vacuum Pump, Remove and Install
        • Vacuum Pump, Remove and Install
      • Component Locator
        • Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
      • Other Information
        • Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
    • Auxiliary aggregate drive
      • Repair Instructions
        • Ribbed V-belt Tensioner, Check
        • Ribbed V-belt, Remove and Install
  • Fuel Injection Systems
    • Repair Instructions
      • Hot Film Mass Air FlowMeter, Remove and Install
      • Fuel Pressure Regulator, Remove and Install
      • Knock Sensor, Remove and Install
      • Engine Control Unit, Remove and Install
      • Solenoid Valve for Intake Manifold Switchover Valve, Remove and Install
      • Throttle Body Potentiometer, Remove and Install (X 16 SZR)
      • Pressure Sensor - Intake Pipe, Remove and Install (X 16 SZR)
      • Crankshaft Pulse Pick-up, Remove and Install (X 16 SZR)
      • Reference Gap Between Crankshaft Pulse Pickup and Increment Disc, Check (X 16 SZR)
      • Knock Sensor, Remove and Install
      • Fuel Pressure Regulator, Fuel Pressure Regulator Diaphragm, Remove and Install (X 16 SZR)
      • Fuel Pressure, Check (X 16 SZR)
      • Idle Speed Stepper Motor, Remove and Install (X 16 SZR)
      • Engine Control Unit, Remove and Install (X 16 SZR)
      • Accelerator Pedal, Remove and Install
      • Engine Management
      • Throttle Body, Remove and Install (Z 16 SE)
      • Pressure Sensor - Intake Pipe, Remove and Install (Z 16 SE)
      • Injectors, Remove and Install (Z 16 SE)
      • Crankshaft Pulse Pick-up, Remove and Install (Z 16 SE)
      • Engine Control Unit, Remove and Install (Z 16 SE)
    • Description and Operation
      • Engine, engine attaching parts Engine compartment survey, X 16 SZR
      • Engine, engine attaching parts Modular mimic display, X 16 SZR
      • Engine, engine attaching parts Overview of engine control unit instal. sites (all engines)
    • Specifications
      • Engine Management
    • Multec S
      • Repair Instructions
        • Illustration, X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG
        • Intake Manifold, Remove and Install (X 14 XE, X 16 XEL)
        • Intake Manifold Flange, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE)
        • Accelerator Pedal, Remove and Install (X 14 XE, X 16 XEL, X 18 XE1)
        • Pressure Sensor - Intake Pipe, Remove and Install (X 16 SZR)
        • Injectors, Remove and Install (X 16 SZR)
        • Crankshaft Pulse Pick-up, Remove and Install (X 16 SZR)
        • Knock Sensor, Remove and Install
        • Fuel Pressure Regulator, Fuel Pressure Regulator Diaphragm, Remove and Install (X 16 SZR)
        • Fuel Pump Relay, Remove and Install
        • Oxygen Sensor, Remove and Install (X 16 SZR)
        • Idle Speed Stepper Motor, Remove and Install (X 16 SZR)
        • Engine Control Unit, Remove and Install (X 16 SZR)
        • Coolant Temperature Sensor, Remove and Install (X 16 SZR)
        • Tank Vent Valve, Remove and Install
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install
        • Special Service Tools
        • Checking and Adjustment Values
        • Illustration (Z 16 SE)
        • Pressure Sensor - Intake Pipe, Remove and Install (Z 16 SE)
        • Injectors, Remove and Install (Z 16 SE)
        • Intake Air Temperature Sensor, Remove and Install (Z 16 SE)
      • Description and Operation
        • Engine, engine attaching parts Multec S, X 14 XE and X 16 XEL
        • Engine, engine attaching parts Engine comp. survey, X 14 XE & X 16 XEL
        • Engine, engine attaching parts Modular mimic disp., X 14 XE & X 16 XEL
        • Engine, engine attaching parts Engine control unit in hybrid design
        • Engine, engine attaching parts Ignition module
      • Component Locator
        • Illustration, X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG
        • Illustration (Z 16 SE)
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
        • Special Service Tools
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Multec S, X 14 XE, X 16 XEL
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X14XE
          • Engine X16XEL
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body, Remove and Install (X 14 XE, X 16 XEL)
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install (X 14 XE, X 16 XEL)
      • Intake Pipe Pressure Sensor
        • Repair Instructions
          • Pressure Sensor - Intake Manifold, Remove and Install (X 14 XE, X 16 XEL)
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
      • Pressure Regulator
        • Repair Instructions
          • Check fuel pressure (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Fuel Pressure Regulator, Remove and Install (X 14 XE, X 16 XEL)
          • Fuel Pressure, Check (Z 16 SE)
      • Injection Valve
        • Repair Instructions
          • Injection valves, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z16 YNG)
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
      • Inductive Impulse Sensor
        • Repair Instructions
          • Crankshaft Pick-up, Remove and Install (X 14 XE, X 16 XEL)
          • Reference Gap between Crankshaft Pulse Pick-up and Increment Disc, Check
          • Camshaft sensor, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Crankshaft Pulse Pick-up, Remove and Install (Z 16 SE)
          • Camshaft Sensor, Remove and Install (Z 16 SE)
      • Knocking Sensor
        • Repair Instructions
          • Knock sensor, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
      • Fuel Pump
        • Repair Instructions
          • Check fuel pressure (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Fuel pump relay, Remove and Install (X 14 XE, X 16 XEL)
          • Fuel Pressure, Check (Z 16 SE)
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel pump relay, Remove and Install (X 14 XE, X 16 XEL)
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensor, Remove and Install (X 14 XE, X 16 XEL)
          • Engine Compartment Survey (Z 16 SE) - Multec S
          • Oxygen Sensor - Mixture Regulation, Remove and Install (Z 16 SE)
          • Oxygen Sensor - Catalytic Converter Control, Remove and Install (Z 16 SE)
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
      • Idle Air Control Stepper Motor
        • Repair Instructions
          • Idle Speed Stepper Motor, Remove and Install (X 14 XE, X 16 XEL)
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install (X 14 XE, X 16 XEL)
          • Immobiliser Control Unit, Remove and Install
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Technical Service Bulletins
          • Cold Driveability
            • Engine Driveability - Poor driveability in cold run condition
          • Sluggish, Power Loss
            • Engine Driveability - Poor driveability in cold run condition
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank vent valve, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
      • Coolant Temperature Sensor
        • Repair Instructions
          • Intake air temperature sensor, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Coolant temperature sensor, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Engine Compartment Survey (Z 16 SE) - Multec S
          • Intake Air Temperature Sensor, Remove and Install (Z 16 SE)
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Technical Service Bulletins
          • No Start
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Cold Driveability
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Rough Idle
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Stalls
            • Coolant Temperature Sensor - Wiring harness connector poor contact
      • Ignition Module
        • Repair Instructions
          • Ignition module, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
          • Engine Compartment Survey (Z 16 SE) - Multec S
        • Component Locator
          • Engine Compartment Survey (Z 16 SE) - Multec S
    • Motronic M/ME 1.5.5
      • Repair Instructions
        • Fuel Pressure, Check
        • Oxygen Sensor - X 12 XE, Remove and Install
        • Accelerator Pedal, Remove and Install (X 12 XE)
        • Repair Instructions|Specifications
      • Description and Operation
        • Engine, engine attaching parts Motronic M 1.5.5, X 12 XE
        • Engine, engine attaching parts Engine compartment survey, X 12 XE
        • Engine, engine attaching parts Modular mimic display, X 12 XE
        • Engine, engine attaching parts Engine control unit in hybrid design
        • Engine, engine attaching parts Ignition module
      • Specifications
        • Checking and Adjustment Values
        • Engine Management
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Motronic M1.5.5, X 12 XE
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • X/Z10XE, X/Z12 XE-Engines - Oil non-return-valve in cylinderblock removed
        • Loose, Missing, Broken
          • X/Z10XE, X/Z12 XE-Engines - Oil non-return-valve in cylinderblock removed
        • Sluggish, Power Loss
          • Engine stalls when idling, possibly in conjunction with DTC 0505
        • Stalls
          • Engine stalls when idling, possibly in conjunction with DTC 0505
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X12XE
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body, Remove and Install (X 12 XE)
      • Throttle Valve Adjuster
        • Repair Instructions
          • Throttle Valve Adjuster, Remove and Install (X 12 XE)
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install (X 12 XE)
      • Injection Valve
        • Repair Instructions
          • Injectors, Remove and Install (X 12) Fuel Distributor Pipe, Remove and Install (X 12 XE)
      • Inductive Impulse Sensor
        • Repair Instructions
          • Crankshaft Pulse Pick-up, Remove and Install
          • Camshaft Sensor, Remove and Install
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Remove and Install
      • Fuel Pump
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install
      • Idle Speed Adjuster
        • Technical Service Bulletins
          • Rough Idle
            • Throttle Valve Adjuster Voltage high
          • Stalls
            • Throttle Valve Adjuster Voltage high
          • Warning Lights, Telltale
            • Throttle Valve Adjuster Voltage high
      • Air Flow Meter
        • Repair Instructions
          • Hot Film Mass Air Flow Meter, Remove and Install
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install
          • Immobiliser Control Unit, Remove and Install
        • Technical Service Bulletins
          • Inoperative - Totally, Partially
            • Battery - Discharged
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install
      • Air Filter Housing
        • Repair Instructions
          • Illustration X 12 XE
        • Component Locator
          • Illustration X 12 XE
      • Ignition Module
        • Repair Instructions
          • Ignition Module, Remove and Install
    • EDC MSA 15 M
      • Repair Instructions
        • Fuel Injection Pump, Remove and Install
        • Charge Pressure Control Solenoid Valve, Remove and Install
        • Switchover Valves Solenoid Valve, Remove and Install
        • Switchover Valves Vacuum Unit, Remove and Install
        • Exhaust Gas Recirculation Solenoid Valve, Remove and Install
        • Engine Management
        • Accelerator Pedal, Remove and Install accelerator
      • Description and Operation
        • Engine, engine attaching parts Fuel injection system EDC 15 M, X 17 DTL
        • Engine, engine attaching parts Engine compartment survey, X 17 DTL
        • Engine, engine attaching parts Brake signal switch, X 17 DTL
        • Engine, engine attaching parts Clutch control switch, X 17 DTL
        • Engine, engine attaching parts Modular mimic display, X 17 DTL
        • Engine, engine attaching parts Preheat system, X 17 DTL
        • Engine, engine attaching parts Sheathed glow plug control unit, X 17 DTL
        • Engine, engine attaching parts Fuel injection system EDC 15 M, X 20 DTL
        • Engine, engine attaching parts Engine compartment survey, X 20 DTL
        • Engine, engine attaching parts Modular mimic display, X 20 DTL
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Electronic Diesel Injection System EDC 15M, X 17 DTL
          • Electronic Diesel Injection System EDC 15M, X 20 DTL
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X20DTL
      • Fuel Injection Nozzles
        • Repair Instructions
          • Injection Nozzle Traverse, Remove and Install
          • Injection Nozzles, Remove and Install
          • Injector Nozzle, Remove and Install Injection System, Remove and Install
          • Injector Nozzle, Disassemble and Assemble
          • Injector Nozzle, Check
      • Fuel Injection Lines
        • Repair Instructions
          • Removing and installing injection lines (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
          • Injection Nozzle Traverse, Remove and Install
          • Injection Lines, Remove and Install Install
      • Crankshaft Pulse Pickup
        • Repair Instructions
          • Crankshaft Pulse Pick-up, Remove and Install
          • Crankshaft Pulse Pick-up - EDC 15 M Engine Management System, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Crankshaft impulse sensor, X 17 DTL
      • Accelerator Pedal Position Sensor
        • Repair Instructions
          • Accelerator Pedal Module with Pedal Position Sensor, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Acc. ped. module with pedal value sensor X 17 DTL
      • Fuel Injection Pump
        • Repair Instructions
          • Simplex Injection Pump Pulley, Remove and Install / Simplex Timing Chain, Remove and Install
          • Fuel Injection Pump, Remove and Install
          • Fuel Injection Pump, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Injection pump VP 29, X 17 DTL
      • Hot Film Mass Air Flow Meter
        • Repair Instructions
          • Illustration: Air Ducts, X 20 DTL, Y 20 DTL
          • Hot Film Mass Air Flow Meter, Remove and Install
          • Hot Film Mass Air Flow Meter, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Hot film mass air flow meter, X 17 DTL (with integrated intake air temperature sensor)
        • Component Locator
          • Illustration: Air Ducts, X 20 DTL, Y 20 DTL
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install
          • Engine Control Unit, Remove and Install
          • Control Unit - Pre-heater System, Remove and Install
          • Immobiliser Control Unit, Remove and Install Install
        • Description and Operation
          • Engine, engine attaching parts Engine control unit, X 17 DTL
          • Engine, engine attaching parts AC operating unit (AC switch) X 17 DTL
        • Technical Service Bulletins
          • Warning Lights, Telltale
            • Engine - telltale illuminates, fault code P0400
            • Check Control - Engine telltale lights up
      • Charge Pressure Sensor
        • Repair Instructions
          • Removing and installing charge pressure sensor (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
          • Charge Pressure Sensor, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Charge pressure sensor, X 17 DTL
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install
          • Coolant Temperature Sensor, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Coolant temperature sensor, X 17 DTL
      • Oil Temperature Sensor
        • Repair Instructions
          • Oil Temperature Sensor, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Oil temperature sensor, X 17 DTL
      • Intake Air Temperature Sensor
        • Description and Operation
          • Engine, engine attaching parts Hot film mass air flow meter, X 17 DTL (with integrated intake air temperature sensor)
      • Air Cleaner Housing
        • Repair Instructions
          • Illustration: Air Ducts, X 20 DTL, Y 20 DTL
        • Component Locator
          • Illustration: Air Ducts, X 20 DTL, Y 20 DTL
    • Multec (F)
      • Description and Operation
        • Engine, engine attaching parts Multec (F), X 16 SZR
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Multec (F), X 16 SZR
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Non-return valve - vibration noises
        • Inoperative - Totally, Partially
          • Engine cuts out; does not start Engine - faulty control unit
        • No Start
          • Engine cuts out; does not start Engine - faulty control unit
        • Hesitation
          • Engine cuts out; does not start Engine - faulty control unit
        • Corrosion, Rust, Dirt
          • Engine cuts out; does not start Engine - faulty control unit
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X16SZR
      • Control Unit
        • Description and Operation
          • Engine, engine attaching parts Engine control unit, X 16 SZR
    • Simtec 70
      • Repair Instructions
        • Intake Manifold, Remove and Install (X 18 XE1)
        • Accelerator Pedal, Remove and Install (X 14 XE, X 16 XEL, X 18 XE1)
        • Solenoid Valve - Switchover Valve, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Vacuum Unit - Switchover Valve, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Intake Manifold, Remove and Install (X 20 XEV, X 20 XER)
        • Engine Compartment Survey
        • Fuel Pressure, Check
        • Solenoid Valve for Intake Manifold Switchover Valve, Remove and Install
        • Switchover Valve Vacuum Cell, Remove and Install
        • Cruise Control Bowden Cable, Remove and Install
        • Accelerator Pedal, Remove and Install
        • Special Service Tools
        • Repair Instructions|Specifications
        • Checking and Adjustment Values
        • Engine Management
        • Recommended Torque Values
      • Description and Operation
        • Engine, engine attaching parts Simtec 70, X 18 XE1 and X 20 XEV Engine compartment survey, X 18 XE1
        • Engine, engine attaching parts Engine compartment survey, X 20 XEV
        • Engine, engine attaching parts Camshaft sensor, X 18 XE1 and X 20 XEV
        • Engine, engine attaching parts Hot film mass air flow meter, X 18 XE1 and X 20 XEV
        • Engine, engine attaching parts Modular mimic display, X 18 XE1 and X 20 XEV
        • Engine, engine attaching parts Engine control unit in hybrid design
        • Engine, engine attaching parts Ignition module
      • Component Locator
        • Engine Compartment Survey
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
        • Special Service Tools
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Simtec 70, X 18 XE1
          • Simtec 70, X 20 XEV
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Backfires, Misfires
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Hesitation
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Sluggish, Power Loss
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Stalls
          • Throttle Body - Idle fluctuations due to dirt contamination
        • Surge, Miss, Chuggle
          • Throttle Body - Idle fluctuations due to dirt contamination
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X18XE1
          • Engine X20XEV
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body (Throttle Valve Adjuster), Remove and Install (X 18 XE1)
          • Throttle Body, Remove and Install (X 20 XEV, X 20 XER)
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install (X 20 XEV, X 20 XER)
        • Description and Operation
          • Engine, engine attaching parts Throttle valve potentiometer, X 20 XEV
      • Throttle Valve Adjuster
        • Description and Operation
          • Engine, engine attaching parts Throttle valve adjuster, X 18 XE1
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure, Check (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Fuel Pressure, Check
      • Injection Valve
        • Repair Instructions
          • Injectors, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Injectors, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Injection valves X 18 XE1
          • Engine, engine attaching parts Injection valves X 20 XEV
      • Hall Sensor for Cylinder Recognition
        • Repair Instructions
          • Camshaft Sensor, Remove and Install
      • Inductive Impulse Sensor
        • Repair Instructions
          • Crankshaft Pulse Pick-up, Remove and Install (X 18 XE1)
          • Camshaft Sensor, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Crankshaft Pulse Pick-up, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Crankshaft impulse sensor, X 18 XE1 and X 20 XEV
          • Engine, engine attaching parts Crankshaft imp. sensor signal allocation and camshaft sensor, X 18 XE1 and X 20 XEV
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Description and Operation
          • Engine, engine attaching parts Knock sensor, X 18 XE1 and X 20 XEV
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure, Check (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Fuel Pressure, Check
          • Fuel Pump Relay, Remove and Install
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Fuel Pump Relay, Remove and Install
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensor, Remove and Install (X 18 XE1)
          • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
          • DIS-Ignition Module, Remove and Install (X 20 XEV, X 20 XER)
          • Oxygen Sensor, Remove and Install (X 20 XEV, X 20 XER)
        • Description and Operation
          • Engine, engine attaching parts Oxygen sensor, X 18 XE1 and X 20 XEV
      • Idle Air Control Stepper Motor
        • Description and Operation
          • Engine, engine attaching parts Idle speed charge controller, X 20 XEV
      • Control Unit
        • Repair Instructions
          • Immobiliser Control Unit, Remove and Install
          • Engine Control Unit, Remove and Install (X 18 XE1)
          • Control Unit / Actuator, Remove and Install
          • Immobiliser Control Unit, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Engine cont. unit, X 18 XE1 and X 20 XEV
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Engine runs poorly, vibrates or stalls when driving off
          • Stalls
            • Engine runs poorly, vibrates or stalls when driving off
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Idle Air Control, Remove and Install (X 20 XEV, X 20 XER)
          • Tank Vent Valve, Remove and Install
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Coolant Temperature Sensor, Remove and Install
        • Description and Operation
          • Engine, engine attaching parts Coolant temperature sensor, X 18 XE1 and X 20 XEV
        • Technical Service Bulletins
          • No Start
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Cold Driveability
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Poor Start
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Rough Idle
            • Coolant Temperature Sensor - Wiring harness connector poor contact
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Stalls
            • Coolant Temperature Sensor - Wiring harness connector poor contact
            • Coolant Temperature Sensor - Wiring harness connector poor contact
      • Wiring Harness
        • Technical Service Bulletins
          • Poor Operation, Incorrect Operation
            • Wiring Harness Connector Air Mass Meter - Marten bite attacks
          • Backfires, Misfires
            • Wiring Harness Connector Air Mass Meter - Marten bite attacks
          • Rough Idle
            • Wiring Harness Connector Air Mass Meter - Marten bite attacks
          • Sluggish, Power Loss
            • Wiring Harness Connector Air Mass Meter - Marten bite attacks
          • Warning Lights, Telltale
            • Wiring Harness Connector Air Mass Meter - Marten bite attacks
      • Air Filter Housing
        • Repair Instructions
          • Illustration: X 18 XE1, Z 18 XE, Z 18 XEL
          • Hot Film Mass Air Flow Meter, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
          • Illustration: Air Cleaner Housing, Air Ducts (X 20 XEV, X 20 XER)
        • Component Locator
          • Illustration: X 18 XE1, Z 18 XE, Z 18 XEL
          • Illustration: Air Cleaner Housing, Air Ducts (X 20 XEV, X 20 XER)
      • Ignition Module
        • Repair Instructions
          • Ignition Module, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Description and Operation
          • Engine, engine attaching parts Ignition module, X 18 XE1
          • Engine, engine attaching parts Ignition module, X 20 XEV
  • Engine Electrics
    • Repair Instructions
      • Check alternator
      • DIS Ignition Module, Remove and Install
      • Starter, Remove and Install
      • Alternator, Remove and Install
      • Engine Management
    • Specifications
      • Engine Management
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Start & Charging
    • Starter
      • Repair Instructions
        • Starter, Remove and Install
        • Starter, Remove and Install
        • Starter, Remove and Install
        • Starter, Remove and Install
        • Starter, Remove and Install
    • Alternator
      • Repair Instructions
        • Alternator, Remove and Install
        • Alternator Bracket (Coolant Flange), Remove and Install
        • Alternator, Remove and Install
        • Special Service Tools
        • Recommended Torque Values
        • Alternator, Remove and Install
        • Alternator, Remove and Install Install
        • Alternator, Remove and Install
        • Alternator - Remove and Install (with Air Conditioning)
        • Alternator - Remove and Install (without Air Conditioning)
        • Alternator, Check
        • Components of the Alternator, Check
        • Bosch Compact Alternator, Disassemble and Reassemble
      • Specifications
        • Recommended Torque Values
        • Recommended Torque Values
        • Recommended Torque Values
      • Special Tools and Equipment
      • Technical Service Bulletins
    • Pre-Glow System (Diesel Engine)
      • Repair Instructions
        • Glow Plugs, Remove and Install
        • Glow Plugs, Remove and Install and Install
        • Control Unit - Pre-heater System, Remove and Install
  • Cooling System
    • Repair Instructions
      • Cooling System, Charge and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Alternator Bracket (Coolant Flange), Remove and Install
      • Coolant Pipe, Remove and Install
      • Coolant Temperature Sensor, Remove and Install
      • Cooling system
      • Cooling System, Charge and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Pipe, Remove and Install
      • Cooling System, Charge and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
      • Coolant Pipe, Remove and Install
      • Special Service Tools
      • Coolant Circuit
      • Recommended Torque Values
      • Cooling System, Charge and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Pipe, Remove and Install
      • Coolant Temperature Sensor, Remove and Install (X 16 SZR)
      • Special Service Tools
      • Coolant Circuit
      • Cooling System, Charge and Bleed system
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Pipe, Remove and Install
      • Coolant Temperature Sensor, Remove and Install
      • Cooling System, Charge and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Temperature Sensor, Remove and Install (Z 16 SE)
    • Description and Operation
      • Engine, engine attaching parts Engine cooling module
      • Engine, engine attaching parts Functional overview eng. cooling module
      • Engine, engine attaching parts Mod. mimic display eng. cooling module
    • Specifications
      • Cooling system
      • Coolant Circuit
      • Recommended Torque Values
      • Coolant Circuit
      • Recommended Torque Values
      • Coolant Circuit
      • Coolant Circuit
      • Recommended Torque Values
      • Cooling system
    • Special Tools and Equipment
      • Special Service Tools
      • Special Service Tools
      • Special Service Tools
      • Special Service Tools
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Engine cooling (Petrol)
        • Engine cooling module (Diesel)
    • Seal Thermostat Housing
      • Repair Instructions
        • Thermostat, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Thermostat Housing, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE)
        • Thermostat, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Coolant Pump, Remove and Install
        • Thermostat, Remove and Install
        • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pipe, Remove and Install
        • Thermostat, Remove and Install
        • Coolant Pump, Remove and Install
        • Thermostat, Remove and Install
        • Coolant Pump, Remove and Install
    • Radiator
      • Repair Instructions
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Intercooler, Remove and Install
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator, Remove and Install (Without Air Conditioning)
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Radiator, Remove and Install (Without Air Conditioning)
      • Technical Service Bulletins
        • Chip, Crack
          • Oil/Water Heat Exchanger - Leaky
        • Corrosion, Rust, Dirt
          • Oil/Water Heat Exchanger - Leaky
        • Leaks
          • Oil/Water Heat Exchanger - Leaky
    • Fan Motor
      • Repair Instructions
        • Fan Motor, Remove and Install
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Fan Motor, Remove and Install
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Radiator, Remove and Install (Without Air Conditioning)
    • Oil Cooler
      • Repair Instructions
        • Oil Filter Housing (Heat Exchanger), Remove and Install
        • Heat Exchanger, Remove and Install
    • Thermostat
      • Repair Instructions
        • Thermostat/Thermostat Housing (Radiator), Remove and Install
        • Thermostat, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Thermostat Housing, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE)
        • Thermostat, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Coolant temperature sensor, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
        • Coolant Temperature Sensor, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
        • Thermostat, Remove and Install
        • Coolant Temperature Sensor, Remove and Install
        • Thermostat, Remove and Install
        • Thermostat, Remove and Install
        • Thermostat Housing, Remove and Install
        • Thermostat (Thermostat Housing), Remove and Install
        • Coolant Temperature Sensor, Remove and Install
    • Water Pump
      • Repair Instructions
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
      • Technical Service Bulletins
        • Leaks
          • Leak in coolant pump
    • Auxiliary Air Fan
      • Repair Instructions
        • Auxiliary Fan Motor, Remove and Install
        • Auxiliary Fan Motor, Remove and Install
        • Auxiliary Fan Motor, Remove and Install
        • Auxiliary Fan Motor, Remove and Install motor
        • Auxiliary Fan Motor, Remove and Install
    • Control Unit Cooling
      • Repair Instructions
        • Control Unit - Cooling module, Remove and Install
        • Control Unit - Cooling module, Remove and Install
        • Control Unit - Cooling module, Remove and Install
        • Control Unit - Cooling module, Remove and Install
        • Control Unit - Cooling module, Remove and Install
        • Control Unit - Cooling module, Remove and Install
      • Description and Operation
        • Engine, engine attaching parts Engine cooling module control unit
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine cooling module (Diesel)
          • Engine cooling module (Petrol & Air conditioning)
          • Engine cooling module (X20XEV & Air conditioning)
  • Turbo-Charging
    • Repair Instructions
      • Exhaust Manifold with Turbocharger, Remove and Install
      • Return Manifold, Remove and Install
      • Turbocharger, Remove and Install
      • Turbocharger, Remove and Install Remove and Install
      • Return Manifold, Remove and Install
      • Intercooler, Remove and Install
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Turbocharger - Whistling noise from turbocharger
        • Turbocharger - Trouble-Shooting Procedure
      • Sluggish, Power Loss
        • Turbocharger - Trouble-Shooting Procedure
      • Leaks
        • Turbocharger - Trouble-Shooting Procedure
      • Smoke, Odour, Fumes
        • Turbocharger - Trouble-Shooting Procedure
    • Gaskets
      • Repair Instructions
        • Turbocharger, Remove and Install Remove and Install
        • Return Manifold, Remove and Install
    • Oil Lines
      • Repair Instructions
        • Turbocharger Oil Feed Line, Remove and Install
        • Oil Return Line - Turbocharger, Remove and Install
        • Turbocharger Oil Feed Line, Remove and Install
• K Clutch and Transmission
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Clutch, transmission Engine - transmission combinations
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Clutch, transmission Engine - transmission combinations
  • Technical Service Bulletins
    • Noise, Vibration, Rattle
      • Lack of power, tight shift actuation and noises
    • Excessive Effort, Hard Work
      • Lack of power, tight shift actuation and noises
      • Manual transmission - Clutch does not disengage and/or gears hard to engage
    • Hard Shift
      • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
      • Manual transmission - Clutch does not disengage and/or gears hard to engage
    • Cold Driveability
      • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
  • Manual Transmission Front Wheel Drive
    • Repair Instructions
      • Clutch Survey
      • Clutch Pedal, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
      • Hydraulic Clutch Actuation, Bleed (F13/F13+/F17/F17+/F18/F23/F35)
    • Description and Operation
      • Clutch, transmission Manual transmission
      • Clutch, transmission Manual transmission F 17
      • Clutch, transmission Odometer signal sensor
    • Component Locator
      • Clutch Survey
    • Specifications
      • Clutch, transmission Manual transmission
    • Other Information
      • Hydraulic Clutch Actuation, Bleed (F13/F13+/F17/F17+/F18/F23/F35)
    • Differential
      • Repair Instructions
        • Gasket for Differential Gear Cover, Replace (F13/F13+/F17/F17+/F18)
        • Differential, Remove and Install (F13)
        • Differential, Dismantle and Assemble (F13)
        • Tapered Roller Bearing Outer Race, Remove and Install (F13)
        • Adjustment Regulations for Differential Tapered Roller Bearing (F13/F13+)
        • Differential Gear, Dismantle and Assemble (F13/F17/F17+/F18)
        • Tapered Roller Bearing Outer Races, Remove and Install (F13/F17/F17+/F18)
        • Instructions for Adjusting Tapered Roller Bearings, Differential Gear (F13/F13+/F17/F17+/F18)
      • Component Locator
        • Differential, Remove and Install (F13)
        • Differential, Dismantle and Assemble (F13)
        • Tapered Roller Bearing Outer Race, Remove and Install (F13)
        • Differential Gear, Dismantle and Assemble (F13/F17/F17+/F18)
        • Tapered Roller Bearing Outer Races, Remove and Install (F13/F17/F17+/F18)
      • Specifications
        • Manual Transmission and Differential (F13/F13+/F17/F17+/F18/F23/F35)
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
      • Special Tools and Equipment
        • Special Service Tools
    • Seals
      • Repair Instructions
        • Axle Shaft Seal Rings, Replace (F13/F13+/F17/F17+/F18/F23/F35)
        • Gasket for End Shield Cover, Replace (F13/F13+/F17/F17+/F18)
        • Gasket for Differential Gear Cover, Replace (F13/F13+/F17/F17+/F18)
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • Gasket for End Shield, Replace (F13/F13+/F17/F17+/F18)
      • Specifications
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
      • Special Tools and Equipment
        • Special Service Tools
    • Transmission Housing
      • Repair Instructions
        • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F13)
        • Transmission Housing, Replace (F13)
        • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17)
        • Transmission Housing, Replace (F17)
        • Differential Gear, Remove and Install (F13/F13+/F17/F17+/F18)
        • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F18)
        • Differential, Remove and Install (F18)
        • Differential, Dismantle and Assemble (F18)
        • Adjustment Regulations for Differential Tapered Roller Bearing (F18)
        • Transmission Housing, Replace (F18)
        • Tapered Roller Bearing Outer Races, Remove and Install (F18)
        • Bearing for Main and Drive Shaft in Transmission Housing, Remove and Install (F17 New)'.
        • Transmission Housing, Replace (F17 new)
        • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17+)
        • Transmission Housing, Replace (F17+)
      • Component Locator
        • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17)
        • Bearing for Main and Drive Shaft in Transmission Housing, Remove and Install (F17 New)'.
        • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17+)
      • Specifications
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
    • Transmission Oil
      • Repair Instructions
        • Transmission Fluid Level, Check and Correct (F13/F13+/F17/F17+/F18)
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
      • Specifications
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
    • Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20
      • Repair Instructions
        • Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
        • Assistance with Analysis if There are Complaints of Selection Problems
        • Identification of the Transmission (F13/F13+/F17/F17+/F18/F23/F35)
        • Cover of Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Knob for Manual Shift Lever, Replace (F13/F13+/F17/F17+/F18/F35)
        • Shift Linkage, Remove and Install (F13/F17F17+/F18/F35)
        • Gaiter on Shift Rod, Replace (F13/F13+/F17/F17+/F18/F35)
        • Shift Guide, Remove and Install (F13/F13+/F17/F17+/F18/F35)
        • Gear Shift Cover, Remove and Install and/or Seal (F13/F13+/F17/F17+/F18)
        • Gear Shift Cover, Dismantle and Assemble (F13/F13+/F17/F17+/F18)
        • Axle Shaft Seal Rings, Replace (F13/F13+/F17/F17+/F18/F23/F35)
        • Gasket for Differential Gear Cover, Replace (F13/F13+/F17/F17+/F18)
        • Reversing Lamp Switch, Replace or Seal (F13/F13+/F17/F17+/F18)
        • Odometer Sensor, Remove and Install (F13/F13+)
        • Transmission, Remove and Install (F13/F13+/F17/F17+/F18)
        • Remove and install clutch master cylinder (LHD) (F13/F13+/F17/F17+/F18/F23/F35)
        • Remove and install clutch master cylinder (RHD) (F13/F13+/F17/F17+/F18/F23/F35)
        • Pressure Line from Clutch Master Cylinder to Clutch Housing, Replace (LHD)
        • Pressure Line from Clutch Master Cylinder to Clutch Housing, Replace (RHD)
        • Pressure line to Central Release and/or Pressure Line Fastening Sleeve, Replace
        • Central Release, Replace (F13/F13+/F17/F17+/F18/F23/F35)
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • Transmission Housing, Replace (F13)
        • Differential, Remove and Install (F13)
        • Differential, Dismantle and Assemble (F13)
        • Tapered Roller Bearing Outer Race, Remove and Install (F13)
        • Adjustment Regulations for Differential Tapered Roller Bearing (F13/F13+)
        • Differential Gear, Remove and Install (F13/F13+/F17/F17+/F18)
        • Differential Gear, Dismantle and Assemble (F13/F17/F17+/F18)
        • Tapered Roller Bearing Outer Races, Remove and Install (F13/F17/F17+/F18)
        • Instructions for Adjusting Tapered Roller Bearings, Differential Gear (F13/F13+/F17/F17+/F18)
        • Diagnostic help if there are complaints of noise from manual transmissions (F13/F13+/F17/F17+/F18)
      • Component Locator
        • Identification of the Transmission (F13/F13+/F17/F17+/F18/F23/F35)
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Differential, Remove and Install (F13)
        • Differential, Dismantle and Assemble (F13)
        • Tapered Roller Bearing Outer Race, Remove and Install (F13)
        • Differential Gear, Dismantle and Assemble (F13/F17/F17+/F18)
        • Tapered Roller Bearing Outer Races, Remove and Install (F13/F17/F17+/F18)
      • Specifications
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • Manual Transmission and Differential (F13/F13+/F17/F17+/F18/F23/F35)
        • Transmission ratios (F13/F13+/F17/F17+/F18/F23/F35)
        • Transmission fluid (F13/F13+/F17/F17+/F18/F23/F35)
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
      • Special Tools and Equipment
        • Special Service Tools
      • Technical Service Bulletins
        • Hard Shift
          • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
        • Cold Driveability
          • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
      • Drive Shaft
        • Repair Instructions
          • Drive Shaft and/or Ball Bearing, Replace (F13)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F13)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17)
          • Bearing for Main and Drive Shaft in Transmission Housing, Remove and Install (F17 New)'.
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17+)
        • Component Locator
          • Drive Shaft and/or Ball Bearing, Replace (F13)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17)
          • Bearing for Main and Drive Shaft in Transmission Housing, Remove and Install (F17 New)'.
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17+)
      • Main Shaft
        • Repair Instructions
          • Main Shaft, Dismantle and Assemble (F13)
          • Gear Wheels, Remove and Install (F13)
          • Synchro Body Assembly, Remove and Install (F13)
          • Synchro Rings, Remove and Install (F13)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F13)
          • Main Shaft, Dismantle and Assemble (F17)
          • Drive Shaft and/or Ball Bearing, Replace (F17)
          • Gear Wheels, Remove and Install (F17)
          • Synchro Body Assembly, Remove and Install (F17)
          • Synchro Rings, Remove and Install (F17)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17)
          • Main Shaft, Dismantle and Assemble (F17 new)
          • Drive Shaft and/or Ball Bearing, Replace (F17 new)
          • Gears, Remove and Install (F17 new)
          • Synchromesh Body Assembly, Remove and Install (F17 new)
          • Synchroniser Rings, Remove and Install (F17 new)
          • Bearing for Main and Drive Shaft in Transmission Housing, Remove and Install (F17 New)'.
          • Main Shaft, Dismantle and Assemble (F17+)
          • Replace drive shaft (F17+)
          • Gear Wheels, Remove and Install (F17+)
          • Synchro Body Assembly, Remove and Install (F17+)
          • Synchro Rings, Remove and Install (F17+)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17+)
        • Component Locator
          • Main Shaft, Dismantle and Assemble (F13)
          • Gear Wheels, Remove and Install (F13)
          • Synchro Body Assembly, Remove and Install (F13)
          • Synchro Rings, Remove and Install (F13)
          • Main Shaft, Dismantle and Assemble (F17)
          • Drive Shaft and/or Ball Bearing, Replace (F17)
          • Gear Wheels, Remove and Install (F17)
          • Synchro Body Assembly, Remove and Install (F17)
          • Synchro Rings, Remove and Install (F17)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17)
          • Main Shaft, Dismantle and Assemble (F17 new)
          • Drive Shaft and/or Ball Bearing, Replace (F17 new)
          • Gears, Remove and Install (F17 new)
          • Synchromesh Body Assembly, Remove and Install (F17 new)
          • Synchroniser Rings, Remove and Install (F17 new)
          • Bearing for Main and Drive Shaft in Transmission Housing, Remove and Install (F17 New)'.
          • Main Shaft, Dismantle and Assemble (F17+)
          • Replace drive shaft (F17+)
          • Gear Wheels, Remove and Install (F17+)
          • Synchro Body Assembly, Remove and Install (F17+)
          • Synchro Rings, Remove and Install (F17+)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17+)
      • End Shield
        • Repair Instructions
          • Gasket for End Shield Cover, Replace (F13/F13+/F17/F17+/F18)
          • Gasket for End Shield, Replace (F13/F13+/F17/F17+/F18)
          • End Shield, Dismantle and Assemble (F13)
          • End Shield, Dismantle and Assemble (F17)
          • End Shield, Dismantle and Assemble (F17 new)
          • End Shield, Dismantle and Assemble (F17+)
        • Component Locator
          • End Shield, Dismantle and Assemble (F13)
          • End Shield, Dismantle and Assemble (F17)
          • End Shield, Dismantle and Assemble (F17 new)
          • End Shield, Dismantle and Assemble (F17+)
      • Synchronizer Springs
        • Repair Instructions
          • Synchro Body Assembly, Remove and Install (F13)
          • Synchro Rings, Remove and Install (F13)
          • Synchro Body Assembly, Remove and Install (F17)
          • Synchro Rings, Remove and Install (F17)
          • Synchromesh Body Assembly, Remove and Install (F17 new)
          • Synchroniser Rings, Remove and Install (F17 new)
          • Synchro Body Assembly, Remove and Install (F17+)
          • Synchro Rings, Remove and Install (F17+)
        • Component Locator
          • Synchro Body Assembly, Remove and Install (F13)
          • Synchro Rings, Remove and Install (F13)
          • Synchro Body Assembly, Remove and Install (F17)
          • Synchro Rings, Remove and Install (F17)
          • Synchromesh Body Assembly, Remove and Install (F17 new)
          • Synchroniser Rings, Remove and Install (F17 new)
          • Synchro Body Assembly, Remove and Install (F17+)
          • Synchro Rings, Remove and Install (F17+)
    • Manual Transmission F 16/F 18/F 20/F 25/F35
      • Repair Instructions
        • Identification of the Transmission (F13/F13+/F17/F17+/F18/F23/F35)
        • Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F35)
        • Gaiter of Manual Shift Lever, Replace (F13/F13+/F17/F17+/F18/F35)
        • Cover of Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Knob for Manual Shift Lever, Replace (F13/F13+/F17/F17+/F18/F35)
        • Shift Linkage, Remove and Install (F13/F17F17+/F18/F35)
        • Gaiter on Shift Rod, Replace (F13/F13+/F17/F17+/F18/F35)
        • Shift Guide, Remove and Install (F13/F13+/F17/F17+/F18/F35)
        • Gear Shift Cover, Remove and Install and/or Seal (F13/F13+/F17/F17+/F18)
        • Gear Shift Cover, Dismantle and Assemble (F13/F13+/F17/F17+/F18)
        • Axle Shaft Seal Rings, Replace (F13/F13+/F17/F17+/F18/F23/F35)
        • Gasket for Differential Gear Cover, Replace (F13/F13+/F17/F17+/F18)
        • Reversing Lamp Switch, Replace or Seal (F13/F13+/F17/F17+/F18)
        • Transmission, Remove and Install (F13/F13+/F17/F17+/F18)
        • Remove and install clutch master cylinder (LHD) (F13/F13+/F17/F17+/F18/F23/F35)
        • Remove and install clutch master cylinder (RHD) (F13/F13+/F17/F17+/F18/F23/F35)
        • Pressure Line from Clutch Master Cylinder to Clutch Housing, Replace (LHD)
        • Pressure Line from Clutch Master Cylinder to Clutch Housing, Replace (RHD)
        • Pressure line to Central Release and/or Pressure Line Fastening Sleeve, Replace
        • Central Release, Replace (F13/F13+/F17/F17+/F18/F23/F35)
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F18)
        • Differential, Remove and Install (F18)
        • Differential, Dismantle and Assemble (F18)
        • Adjustment Regulations for Differential Tapered Roller Bearing (F18)
        • Gear Wheels, Remove and Install (F18)
        • Synchro Body Assembly, Remove and Install (F18)
        • Transmission Housing, Replace (F18)
        • Tapered Roller Bearing Outer Races, Remove and Install (F18)
        • Diagnostic help if there are complaints of noise from manual transmissions (F13/F13+/F17/F17+/F18)
      • Component Locator
        • Identification of the Transmission (F13/F13+/F17/F17+/F18/F23/F35)
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Gear Wheels, Remove and Install (F18)
        • Synchro Body Assembly, Remove and Install (F18)
      • Specifications
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • Clutch (F13/F13+/F17/F17+/F18/F23/F35)
        • Manual Transmission and Differential (F13/F13+/F17/F17+/F18/F23/F35)
        • Transmission ratios (F13/F13+/F17/F17+/F18/F23/F35)
        • Transmission fluid (F13/F13+/F17/F17+/F18/F23/F35)
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
      • Special Tools and Equipment
        • Special Service Tools
      • Drive Shaft
        • Repair Instructions
          • End Shield, Dismantle and Assemble (F18)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F18)
          • Differential, Remove and Install (F18)
          • Differential, Dismantle and Assemble (F18)
          • Adjustment Regulations for Differential Tapered Roller Bearing (F18)
          • Drive Shaft and/or Ball Bearing, Replace (F18)
          • Transmission Housing, Replace (F18)
          • Tapered Roller Bearing Outer Races, Remove and Install (F18)
        • Component Locator
          • End Shield, Dismantle and Assemble (F18)
          • Drive Shaft and/or Ball Bearing, Replace (F18)
      • Main Shaft
        • Repair Instructions
          • End Shield, Dismantle and Assemble (F18)
          • Main Shaft, Dismantle and Assemble (F18)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F18)
          • Differential, Remove and Install (F18)
          • Differential, Dismantle and Assemble (F18)
          • Adjustment Regulations for Differential Tapered Roller Bearing (F18)
          • Gear Wheels, Remove and Install (F18)
          • Synchro Body Assembly, Remove and Install (F18)
          • Transmission Housing, Replace (F18)
          • Tapered Roller Bearing Outer Races, Remove and Install (F18)
        • Component Locator
          • End Shield, Dismantle and Assemble (F18)
          • Main Shaft, Dismantle and Assemble (F18)
          • Gear Wheels, Remove and Install (F18)
          • Synchro Body Assembly, Remove and Install (F18)
      • End Shield
        • Repair Instructions
          • Gasket for End Shield Cover, Replace (F13/F13+/F17/F17+/F18)
          • Gasket for End Shield, Replace (F13/F13+/F17/F17+/F18)
          • End Shield, Dismantle and Assemble (F18)
        • Component Locator
          • End Shield, Dismantle and Assemble (F18)
      • Synchronizer Springs
        • Repair Instructions
          • Synchro Rings, Remove and Install (F18)
          • Synchro Body Assembly, Remove and Install (F18)
        • Component Locator
          • Synchro Body Assembly, Remove and Install (F18)
    • Transmission Shift Linkage
      • Repair Instructions
        • Adjust Transmission Shift Linkage (F13/F13+/F17/F17+/F18)
        • Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F35)
        • Gaiter of Manual Shift Lever, Replace (F13/F13+/F17/F17+/F18/F35)
        • Cover of Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Knob for Manual Shift Lever, Replace (F13/F13+/F17/F17+/F18/F35)
        • Shift Linkage, Remove and Install (F13/F17F17+/F18/F35)
        • Gaiter on Shift Rod, Replace (F13/F13+/F17/F17+/F18/F35)
        • Shift Guide, Remove and Install (F13/F13+/F17/F17+/F18/F35)
        • Gear Shift Cover, Remove and Install and/or Seal (F13/F13+/F17/F17+/F18)
        • Gear Shift Cover, Dismantle and Assemble (F13/F13+/F17/F17+/F18)
      • Description and Operation
        • Clutch, transmission Transmission shift linkage
        • Clutch, transmission Shift housing with gate shifting
      • Component Locator
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
      • Specifications
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
      • Special Tools and Equipment
        • Special Service Tools
    • Manual Transmission F 28/6 F 40/6 M20/6 M 32/6
      • Repair Instructions
        • Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
        • Assistance with Analysis if There are Complaints of Selection Problems
    • Manual Transmission F 23/5
      • Repair Instructions
        • Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
        • Assistance with Analysis if There are Complaints of Selection Problems
        • Identification of the Transmission (F13/F13+/F17/F17+/F18/F23/F35)
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
        • Axle Shaft Seal Rings, Replace (F13/F13+/F17/F17+/F18/F23/F35)
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
      • Component Locator
        • Identification of the Transmission (F13/F13+/F17/F17+/F18/F23/F35)
        • Shift Layout, Insert for Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
      • Specifications
        • Sealants, Lubricants and Locking Compounds (F13/F13+/F17/F17+/F18/F23/F35)
        • Manual Transmission and Differential (F13/F13+/F17/F17+/F18/F23/F35)
        • Transmission ratios (F13/F13+/F17/F17+/F18/F23/F35)
        • Transmission fluid (F13/F13+/F17/F17+/F18/F23/F35)
        • torque values (F13/F13+/F17/F17+/F18/F23/F35)
        • Shims (F23)
      • Special Tools and Equipment
        • Special Service Tools
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Transmission rattles during driving operation
        • Excessive Effort, Hard Work
          • F23 transmission - Bad cold shifting behaviour in 1st and 2nd gear
        • Hard Shift
          • F23 transmission - Bad cold shifting behaviour in 1st and 2nd gear
      • Transmission Shift Linkage
        • Repair Instructions
          • Cover of Manual Shift Lever, Remove and Install (F13/F13+/F17/F17+/F18/F23/F35)
    • Manual Transmission F 12
      • Transmission housing / clutch housing
        • Technical Service Bulletins
          • Won't Maintain Adjustment
            • Clutch - Play to wide or spongy
          • Poor Operation, Incorrect Operation
            • Clutch - Play to wide or spongy
          • Excessive, Indifferent Play
            • Clutch - Play to wide or spongy
          • Low Pedal, Spongy
            • Clutch - Play to wide or spongy
    • Manual Transmission PK5/6, PF6
      • Repair Instructions
        • Assistance with Analysis if There are Complaints of Selection Problems
    • Manual Transmission PA6, PF6R
      • Repair Instructions
        • Assistance with Analysis if There are Complaints of Selection Problems
  • Automatic Transmission Front Wheel Drive
    • Repair Instructions
      • Front Valve Body, Disassemble and Reassemble (AF 20)
      • Centre Valve Body, Disassemble and Assemble (AF 20)
      • Rear Valve Body, Disassemble and Reassemble (AF 20)
    • Description and Operation
      • Techline Diagnosis software
      • Techline Diagnostic plug layout
    • Component Locator
      • Front Valve Body, Disassemble and Reassemble (AF 20)
      • Centre Valve Body, Disassemble and Assemble (AF 20)
      • Rear Valve Body, Disassemble and Reassemble (AF 20)
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Automatic transmission (X14XE/X16XEL/X16SZR/X18XE1)
        • Automatic transmission (X20XEV/X20DTL)
    • Automatic Transmission AF 13/17/14/20/22/30
      • Repair Instructions
        • Test specification for selector level safety functions in automatic transmissions
        • Transmission Identification (AF13-II/AF17/AF20/AF22)
        • Transmission Fluid Level, Check and Correct (AF 13-II/AF 17/AF 20/AF 22)
        • Fluid Pressure, Check AF13-II/17 (Mechanical)
        • Fluid Pressure, Check (AF 20/AF 22) (Mechanical)
        • Transmission, Remove and Install (AF13-II/17)
        • Transmission, Remove and Install (AF 20)
        • Sealants, Lubricants and Locking Compounds (AF 13-II/AF 17/AF 20/AF 22)
        • Transmission Fluid Level, Check (AF 13-II/AF 17/AF 20/AF 22)
        • Transmission Housing and Housing Attaching Parts - Survey (AF13-II), Transmission, Overhaul (AF13-II)
        • Differential, Remove and Install (AF 13-II)
        • Differential, Disassemble and Assemble (AF 13-II)
        • Parking Pawl, Remove and Install (AF 13-II)
        • Intermediate Gear (Driven), Remove and Install (AF 13-II)
        • Drive Shaft Assembly with Multi-plate Clutch C2, Remove and Install (AF 13-II)
        • Drive Shaft Assembly with Multi-plate Clutch, Disassemble and Assemble (AF13-II)
        • Multi-plate Clutch Assembly C1, Remove and Install (AF 13-II)
        • Multi-plate Clutch Assembly C1, Disassemble and Assemble (AF 13-II)
        • Multi-plate Clutch Assembly C0 and C3, Remove and Install (AF 13-II)
        • Multi-plate Clutch Assembly C0 and C3, Disassemble and Assemble (AF 13-II)
        • Rear Ring Gear with Freewheel F0, Remove and Install (AF 13-II)
        • Rear Ring Gear with Freewheel F0, Disassemble and Assemble (AF 13-II)
        • Front Internal Gear Assembly with Overrunning Clutch F1, Remove and Install (AF13-II)
        • Front Ring Gear with Freewheel F1, Disassemble and Assemble (AF 13-II)
        • Multi-disc Brake Assembly B2, Remove and Install (AF 13-II)
        • Intermediate Drive Gear, Remove and Install (AF 13-II)
        • Piston Brake Band B1, Remove and Install (AF 13-II)
        • Main Housing, Replace (AF 13-II)
        • Converter Housing, Replace (AF 13-II)
        • Thrust Bearing Installation (AF 13-II)
        • Differential, Remove and Install (AF 17)
        • Differential, Disassemble and Assemble (AF 17)
        • Parking Lock, Remove and Install (AF 17)
        • Intermediate Gear Wheel, Remove and Install (AF 17)
        • Drive Shaft Assembly with Multi-clutch Assembly C2, Remove and Install (AF 17)
        • Drive Shaft Assembly with Multi-plate Clutch C2, Disassemble and Assemble (AF17) - Survey
        • Multi-clutch Assembly C1, Remove and Install (AF 17)
        • Multi-clutch Assembly C1, Disassemble and Assemble (AF 17)
        • Multi-clutch Assembly C0 and C3, Remove and Install (AF 17)
        • Multi-clutch Assembly C0 and C3, Disassemble and Assemble (AF 17)
        • Rear Ring Gear with Freewheel F0, Remove and Install (AF 17)
        • Rear Ring Gear Assembly with Freewheel F0, Disassemble and Assemble (AF 17)
        • Front Ring Gear Assembly with Freewheel F1 and Planetary Carrier, Remove and Install (AF 17)
        • Rear Front Gear Assembly with Freewheel F1, Disassemble and Assemble (AF 17)
        • Multi-disc Brake Assembly B2, Remove and Install (AF 17)
        • Intermediate Drive Gear, Remove and Install (AF17)
        • Brake Band Piston B1, Remove and Install (AF 17)
        • Main Housing, Replace (AF 17)
        • Converter Housing, Replace (AF 17)
        • Thrust Bearing Assembly (AF 17)
        • Multi-disc Brake B1, Remove and Install (AF 20)
        • Multi-disc Brake B2, Remove and Install (AF 20)
        • Freewheel F1, Remove and Install (AF 20)
        • Freewheel F1, Disassemble and Assemble (AF 20)
        • Rear Cover with Piston C1, Remove and Install (AF 20)
        • Rear Cover with Piston C1, Disassemble and Reassemble (AF 20)
        • Drive Shaft Assembly with Multi-Plate Clutch C1 and C2, Remove and Install (AF20)
        • Multi-plate Clutch C1 and C2, Disassemble and Reassemble (AF 20)
        • Planetary Gear Set P1, Remove and Install (AF 20)
        • Planetary Gear Set P1, Disassemble and Reassemble (AF 20)
        • Multi-Disc Brake B3 and Freewheel F2, Remove and Install (AF 20)
        • Freewheel F2, Disassemble and Assemble (AF 20)
        • Intermediate Drive Gear, Remove and Install and Check (AF 20)
        • Parking Lock, Remove and Install (AF 20)
        • Differential, Remove and Install (AF 20)
        • Differential, Disassemble and Reassemble (AF 20)
        • Tapered Roller Bearing Outer Rings - Differential, Remove, Install and adjust Pretension (AF20)
        • Planetary Gear Set P2, Remove and Install (AF 20)
        • Multi-plate Clutch C3, Freewheel F3 and Brake Band B3, Remove and Install (AF 20)
        • Multi-plate Clutch C3 and Freewheel F3, Disassemble and Reassemble (AF 20)
        • Piston Reduction Brake B4, Disassemble and Reassemble (AF 20)
        • Auxiliary Housing, Replace (AF 20)
        • Main Housing, Replace (AF 20)
      • Description and Operation
        • Clutch, transmission Automatic transmission
        • Clutch, transmission Automatic transmission AF 13-II, AF 17, AF 20
        • Clutch, transmission Modular mimic display
        • Clutch, transmission Transmission fluid
      • Component Locator
        • Transmission Identification (AF13-II/AF17/AF20/AF22)
        • Mechanical Faults without Fault Codes (AF 13-II/AF 17/AF 20/AF 22)
        • Transmission Fluid Level, Check (AF 13-II/AF 17/AF 20/AF 22)
        • Transmission Housing and Housing Attaching Parts - Survey (AF13-II), Transmission, Overhaul (AF13-II)
        • Differential, Remove and Install (AF 13-II)
        • Differential, Disassemble and Assemble (AF 13-II)
        • Parking Pawl, Remove and Install (AF 13-II)
        • Intermediate Gear (Driven), Remove and Install (AF 13-II)
        • Drive Shaft Assembly with Multi-plate Clutch C2, Remove and Install (AF 13-II)
        • Drive Shaft Assembly with Multi-plate Clutch, Disassemble and Assemble (AF13-II)
        • Multi-plate Clutch Assembly C1, Remove and Install (AF 13-II)
        • Multi-plate Clutch Assembly C1, Disassemble and Assemble (AF 13-II)
        • Multi-plate Clutch Assembly C0 and C3, Remove and Install (AF 13-II)
        • Multi-plate Clutch Assembly C0 and C3, Disassemble and Assemble (AF 13-II)
        • Rear Ring Gear with Freewheel F0, Remove and Install (AF 13-II)
        • Rear Ring Gear with Freewheel F0, Disassemble and Assemble (AF 13-II)
        • Front Internal Gear Assembly with Overrunning Clutch F1, Remove and Install (AF13-II)
        • Front Ring Gear with Freewheel F1, Disassemble and Assemble (AF 13-II)
        • Multi-disc Brake Assembly B2, Remove and Install (AF 13-II)
        • Intermediate Drive Gear, Remove and Install (AF 13-II)
        • Piston Brake Band B1, Remove and Install (AF 13-II)
        • Main Housing, Replace (AF 13-II)
        • Converter Housing, Replace (AF 13-II)
        • Thrust Bearing Installation (AF 13-II)
        • Transmission, Overhaul - AF17, Overview of Transmission Housing and Housing Attaching Parts
        • Drive Shaft Assembly with Multi-plate Clutch C2, Disassemble and Assemble (AF17) - Survey
        • Multi-clutch Assembly C1, Disassemble and Assemble (AF 17)
        • Multi-clutch Assembly C0 and C3, Disassemble and Assemble (AF 17)
        • Rear Ring Gear Assembly with Freewheel F0, Disassemble and Assemble (AF 17)
        • Rear Front Gear Assembly with Freewheel F1, Disassemble and Assemble (AF 17)
        • Thrust Bearing Assembly (AF 17)
        • Housing Attaching Parts - Survey (AF 20)
        • Housing Parts - Survey (AF 20)
        • Assemblies - Survey (AF 20)
        • Thrust Bearing Installation - Survey (AF 20)
        • Multi-disc Brake B1, Remove and Install (AF 20)
        • Multi-disc Brake B2, Remove and Install (AF 20)
        • Freewheel F1, Disassemble and Assemble (AF 20)
        • Rear Cover with Piston C1, Disassemble and Reassemble (AF 20)
        • Multi-plate Clutch C1 and C2, Disassemble and Reassemble (AF 20)
        • Planetary Gear Set P1, Disassemble and Reassemble (AF 20)
        • Multi-Disc Brake B3 and Freewheel F2, Remove and Install (AF 20)
        • Freewheel F2, Disassemble and Assemble (AF 20)
        • Intermediate Drive Gear, Remove and Install and Check (AF 20)
        • Parking Lock, Remove and Install (AF 20)
        • Differential, Disassemble and Reassemble (AF 20)
        • Planetary Gear Set P2, Remove and Install (AF 20)
        • Multi-plate Clutch C3 and Freewheel F3, Disassemble and Reassemble (AF 20)
        • Piston Reduction Brake B4, Disassemble and Reassemble (AF 20)
      • Specifications
        • Clutch, transmission Transmission fluid
        • Sealants, Lubricants and Locking Compounds (AF 13-II/AF 17/AF 20/AF 22)
        • General Data (AF 13-II/AF 17/AF 20/AF 22)
        • Identification (AF 13-II/AF 17/AF 20/ AF 22)
        • Driving Programmes (AF 13-II/AF 17/AF 20/ AF 22)
        • Recommended Torque Values (AF 13-II/AF 17/AF 20/AF 22)
        • Transmission Fluid (AF 13-II/AF 17/AF 20/ AF 22)
        • Parts list (AF 13-II/AF 17/AF 20/ AF 22)
      • Special Tools and Equipment
        • Special tool (AF 13-II/AF 17/AF 20/AF 22)
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • AF 13-II/17/20 Electronic 4-Speed Automatic Transmission
      • Other Information
        • Transmission Identification (AF13-II/AF17/AF20/AF22)
        • Transmission Fluid Level, Check (AF 13-II/AF 17/AF 20/AF 22)
      • Technical Service Bulletins
        • Hard Shift
          • AF17 Transmission - Hard shifting behaviour at 2-3 shifting during warm-up duration
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Switch, automatic transmission
      • Brake Band
        • Repair Instructions
          • Brake Band B1, Remove and Install (AF 13-II)
          • Piston Brake Band B1, Remove and Install (AF 13-II)
          • Brake Band B1, Remove and Install (AF 17)
          • Brake Band Piston B1, Remove and Install (AF 17)
          • Multi-plate Clutch C3, Freewheel F3 and Brake Band B3, Remove and Install (AF 20)
          • Piston Reduction Brake B4, Disassemble and Reassemble (AF 20)
        • Component Locator
          • Brake Band B1, Remove and Install (AF 13-II)
          • Piston Brake Band B1, Remove and Install (AF 13-II)
          • Piston Reduction Brake B4, Disassemble and Reassemble (AF 20)
      • Seals
        • Repair Instructions
          • Axle Seal Rings, Replace (AF 13-II/AF 17/AF 20/AF 22)
          • Auxiliary Housing Cover, Replace or Seal (AF 20/AF 22)
          • Fluid Filler Pipe and/or Seal Ring, Replace (AF13-II/17)
          • Fluid Filler Pipe and/or Seal Ring, Replace (AF 20/AF 22)
          • Converter and/or Fluid Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)
      • Torque Converter
        • Repair Instructions
          • Fluid Temperature Sensor, Remove and Install (AF13-II/17)
          • Converter and/or Fluid Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)
          • Converter Housing, Replace (AF 13-II)
          • Converter Housing, Replace (AF 17)
        • Component Locator
          • Converter Housing, Replace (AF 13-II)
      • Transmission Nose Piece
        • Repair Instructions
          • Side Cover, Remove and Install (AF13-II/17)
          • Side Cover, Remove and Install (AF20/AF22)
          • Rear Cover with Piston C1, Remove and Install (AF 20)
          • Rear Cover with Piston C1, Disassemble and Reassemble (AF 20)
        • Component Locator
          • Rear Cover with Piston C1, Disassemble and Reassemble (AF 20)
      • Wiring Harness
        • Repair Instructions
          • Transmission Wiring Harness, Remove and Install (AF13-II/17)
          • Transmission Wiring Harness, Remove and Install (AF 20/AF 22)
          • Fluid Temperature Sensor, Remove and Install (AF 20/AF 22)
      • Kickdown Mechanism
        • Repair Instructions
          • Kickdown Actuation, Adjust (AF 13-II/AF 17/AF 20/AF 22)
      • Fluid Filler Tube
        • Repair Instructions
          • Fluid Filler Pipe and/or Seal Ring, Replace (AF13-II/17)
          • Fluid Filler Pipe and/or Seal Ring, Replace (AF 20/AF 22)
      • Fluid Cooler Lines
        • Repair Instructions
          • Fluid Cooler Lines and Connection Hoses, Replace (AF13-II/17)
          • Fluid Cooler Lines and Connection Hoses, Replace (AF 20/ AF22)
      • Fluid Pump
        • Repair Instructions
          • Converter and/or Fluid Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)
          • Fluid Pump, Remove and Install (AF 13-II)
          • Fluid Pump, Disassemble and Assemble (AF 13-II)
          • Fluid Pump, Remove and Install (AF 17)
          • Fluid Pump, Disassemble and Assemble (AF 17)
          • Fluid Pump Assembly with Multi-Disc Brake B1 and B2, Remove and Install (AF20)
          • Multi-disc Brake B1, Remove and Install (AF 20)
          • Multi-disc Brake B2, Remove and Install (AF 20)
          • Fluid Pump, Disassemble and Reassemble (AF 20)
        • Component Locator
          • Fluid Pump, Remove and Install (AF 13-II)
          • Fluid Pump, Disassemble and Assemble (AF 13-II)
          • Fluid Pump, Disassemble and Assemble (AF 17)
          • Multi-disc Brake B1, Remove and Install (AF 20)
          • Multi-disc Brake B2, Remove and Install (AF 20)
          • Fluid Pump, Disassemble and Reassemble (AF 20)
      • Cable for Selector Lever
        • Repair Instructions
          • Selector Actuation Cable, Adjust (AF 13-II/AF 17/AF 20/AF 22)
          • Kick-Down Switch (With Accelerator Control Cable), Remove and Install (AF 13-II/AF 17/AF 20)
          • Selector Actuation Cable, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
      • Governor
        • Repair Instructions
          • Transmission, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
        • Description and Operation
          • Clutch, transmission Transmission control unit
          • New control unit for automatic transmission
      • Valve Body
        • Repair Instructions
          • Solenoid Valves or Pressure Regulator, Remove and Install (AF13-II/17)
          • Solenoid Valve or Pressure Regulator, Remove and Install (AF 20/AF 22)
          • Solenoid Valves, Check (AF 13-II/AF 17/AF 20/AF 22)
          • Valve Body, Remove and Install (AF13-II/17) (Transmission Installed)
          • Valve Body, Remove and Install (AF 20/AF 22) (Transmission Installed)
          • Valve Body, Remove and Install (Transmission Removed) (AF 13-II)
          • Valve Body, Disassemble and Assemble (AF 13-II)
          • Front Valve Body, Disassemble and Assemble (AF 13-II)
          • Centre Valve Body, Disassemble and Assemble (AF13-II)
          • Rear Valve Body, Disassemble and Assemble (AF 13-II)
          • Valve Body, Remove and Install (Transmission Removed) (AF 17)
          • Valve Body, Disassemble and Assemble (AF 17)
          • Front Valve Body, Disassemble and Assemble (AF 17)
          • Centre Valve Body, Disassemble and Assemble (AF 17)
          • Rear Valve Body, Disassemble and Assemble (AF 17)
          • Valve Body, Remove and Install - Transmission Removed - (AF 20)
          • Valve Body, Disassemble and Assemble (AF20)
        • Component Locator
          • Valve Body, Remove and Install (Transmission Removed) (AF 13-II)
          • Valve Body, Disassemble and Assemble (AF 13-II)
          • Front Valve Body, Disassemble and Assemble (AF 13-II)
          • Centre Valve Body, Disassemble and Assemble (AF13-II)
          • Rear Valve Body, Disassemble and Assemble (AF 13-II)
          • Valve Body, Disassemble and Assemble (AF 17)
          • Front Valve Body, Disassemble and Assemble (AF 17)
          • Centre Valve Body, Disassemble and Assemble (AF 17)
          • Rear Valve Body, Disassemble and Assemble (AF 17)
          • Valve Body, Disassemble and Assemble (AF20)
      • Selector Lever
        • Repair Instructions
          • Selector Actuation Cable, Adjust (AF 13-II/AF 17/AF 20/AF 22)
          • Selector Lever Position Switch, Check (AF 13-II/AF 17/AF 20/AF 22)
          • Selector Lever Position Switch, Adjust (AF 13-II/AF 17/AF 20/AF 22)
          • Unlocking selector lever in event of malfunction (AF 13-II/AF 17/AF 20/AF 22)
          • Diode Unit - Selector Lever Position, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
          • Tip Switch - Winter Programme, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
          • Kick-Down Switch (With Accelerator Control Cable), Remove and Install (AF 13-II/AF 17/AF 20)
          • Selector Actuation Cable, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
          • Selector Lever Position Switch, Remove and Install (AF 13-II/AF 17/AF 20)
          • Selector Lever Cover, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
          • Selector Lever Cover, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
          • Replace ignition lock unlocking contact switch / selector lever lock (AF13-II/AF17/AF20/AF22)
          • Solenoid Switch - Selector Lever Lock, Remove and Install (AF 13-II/AF 17/AF 20/AF 22)
          • Tip Switch - 'Sport/Economy Programme', Replace (AF 13-II/AF 17/AF 20/AF 22)
        • Description and Operation
          • Clutch, transmission Mode switch assembly
          • Clutch, transmission Selector lever block
      • Wheel Speed Sensor
        • Repair Instructions
          • Sensor - Transmission Input and/or Transmission Output Speed, Remove and Install (AF 13-II/17)
          • Sensor - Transmission Input and/or Transmission Output Speed, Remove and Install (AF 20/AF 22)
    • Automatic Transmission AF 23/33
      • Repair Instructions
        • Test specification for selector level safety functions in automatic transmissions
    • Automatic Transmission AF 40
      • Repair Instructions
        • Test specification for selector level safety functions in automatic transmissions
• L Fuel and Exhaust System
  • Repair Instructions
    • Sealants, Lubricants and Locking Agents
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Special service tools Fuel system, exhaust system
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Sealants, Lubricants and Locking Agents
  • Other Information
    • Sealants, Lubricants and Locking Agents
  • Technical Service Bulletins
    • Excessive, Indifferent Play
      • Fuel system - Contamination of engine components with fuel
    • Leaks
      • Fuel system - Contamination of engine components with fuel
  • Fuel System
    • Repair Instructions
      • Tank vent valve, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
      • Tank Vent Valve, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
      • Crash Box, Remove and Install (Diesel Engines)
      • Sealants, Lubricants and Locking Agents
      • Recommended Torque Values
      • Tank Vent Valve, Remove and Install
      • Tank Vent Valve, Remove and Install
    • Description and Operation
    • Specifications
    • Special Tools and Equipment
    • Other Information
    • Active Carbon Canister
    • Electric Fuel Pump
    • Fuel Filler Pipe
    • Fine Fuel Filter
    • Fuel Filter Heating
    • Fuel Lines
    • Fuel Gauge
    • Fuel Tank
    • Diaphragm Damper
    • Fuel vapour separator
    • Tank Ventilation Valve
    • Degassing lines
  • Secondary air injection
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Installation of air duct hoses in the secondary air system is faulty
• M Steering
  • Repair Instructions
    • Technical Data: Sealants, Lubricants and Locking Compounds - Steering
    • Recommended Torque Values - Steering
    • Rear Engine Damping Block, Remove and Install
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Special service tools Steering
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Technical Data: Sealants, Lubricants and Locking Compounds - Steering
    • Recommended Torque Values - Steering
  • Special Tools and Equipment
    • Special Service Tools - Steering
  • Technical Service Bulletins
    • Noise, Vibration, Rattle
      • Steering - Steering wheel squeaking
      • Grinding noises when turning steering wheel
  • Steering Linkage
    • Repair Instructions
      • Illustration, Steering
      • Straight Ahead Position, Check/Adjust
      • Tie Rod End, Remove and Install
      • Tie Rod, Remove and Install
      • Illustration - Electro-hydraulic Power Steering (EHPS)
    • Description and Operation
      • Steering Tie rod
    • Component Locator
      • Illustration, Steering
      • Illustration - Electro-hydraulic Power Steering (EHPS)
  • Steering Gear
    • Repair Instructions
      • Illustration, Steering
      • Straight Ahead Position, Check/Adjust
      • Bellows on Steering Gear, Replace
      • Steering Gear, Remove and Install
      • Steering Gear Hydraulic Lines, Remove and Install (EHPS Gen. I, TRW)
      • Steering Gear Hydraulic Lines, Remove and Install (Vehicles with LHD, EHPS Gen. I, Delphi)
      • Steering Gear Hydraulic Lines, Remove and Install (Vehicles with RHD, EHPS Gen. I, Delphi)
      • Illustration - Electro-hydraulic Power Steering (EHPS)
    • Description and Operation
      • Steering Steering gear
    • Component Locator
      • Illustration, Steering
      • Illustration - Electro-hydraulic Power Steering (EHPS)
    • Specifications
      • Technical Data: Steering - Hydraulic Steering Gear
    • Other Information
      • Technical Data: Steering - Hydraulic Steering Gear
  • Steering Wheel - Steering Column
    • Repair Instructions
      • Illustration, Steering
      • Steering Wheel, Remove and Install (Vehicles with Airbag)
      • Steering Column Assembly, Remove and Install (Non-adjustable Steering Column Assembly)
      • Selector Lever Assembly, Remove and Install (Adjustable Steering Column Assembly)
      • Installation of the steering column assembly
    • Description and Operation
      • Steering Steering column
      • Steering Steering wheels
    • Component Locator
      • Illustration, Steering
    • Labour Time Allowances
      • Installation of the steering column assembly
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Steering - Steering wheel squeaking
    • Technical Information
      • 1998
        • Installation of the steering column assembly
  • EHPS - Electrical Hydraulic Power Steering
    • Repair Instructions
      • Illustration, Steering
      • Hydraulic System, Charge and Bleed (EHPS Gen. I)
      • Illustration - Electro-hydraulic Power Steering (EHPS)
      • Electro-Hydraulic Supply Unit EHPS TRW Gen. II, Replace (RHD, (LHD X 17 DTL, Z 16 YNG, Z 22 SE))
    • Description and Operation
      • Steering Electrohydraulic power steering (EHPS)
      • Steering Function (EHPS)
      • Steering Protective functions (EHPS)
      • Steering Modular mimic display
      • Techline Diagnosis software
      • Techline Diagnostic plug layout
    • Component Locator
      • Illustration, Steering
      • Illustration - Electro-hydraulic Power Steering (EHPS)
    • Specifications
      • Technical Data: Steering - Hydraulic Steering Gear
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Electrohydraulic Power Steering EHPS
    • Other Information
      • Technical Data: Steering - Hydraulic Steering Gear
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Loud wailing noise from the electro- hydraulic steering (EHPS)
      • Inoperative - Totally, Partially
        • Electrical Hydraulically Power Steering System (EHPS) - Interchangeability
      • Poor Operation, Incorrect Operation
        • Electrical Hydraulically Power Steering System (EHPS) - Interchangeability
      • No steering power assistance up to 20 s after starting
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Electrohydraulic power steering (as of MY 2000)
        • Electrohydraulic power steering (up to MY 2000)
    • Electro-hydraulic Supply Unit
      • Repair Instructions
        • Electro-Hydraulic Supply Unit, Remove and Install or Replace (EHPS Gen. I)
        • Electro-Hydraulic Supply Unit EHPS TRW Gen. II, Replace (RHD, (LHD X 17 DTL, Z 16 YNG, Z 22 SE))
    • Pressure Lines
      • Repair Instructions
        • Power Steering Hydraulic Lines, Remove and Install (Vehicles with LHD, EHPS Gen. I, Delphi)
        • Power Steering Hydraulic Lines, Remove and Install (Vehicles with LHD, EHPS Gen. I, TRW)
        • Power Steering Hydraulic Lines, Remove and Install (Vehicles with RHD, EHPS Gen. I, Delphi)
        • Power Steering Hydraulic Lines, Remove and Install (Vehicles with RHD, EHPS Gen. I, TRW)
  • Steering intermediate shaft
    • Repair Instructions
      • Intermediate Shaft, Remove and Install
• N Electrical Equipment and Instruments
  • Repair Instructions
    • Power-Sounder (Vauxhall only)
    • Special Service Tools - Group N
    • Wiring harness repair - front wiring harness - Astra-G LHD X20DTL with fossil fuel heater element
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Electrical equipment, instruments New file "Vehicle electronics Astra-G from model year 98 1/2"
    • Techline Diagnosis software
    • Techline Diagnostic plug layout
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Specifications
    • Recommended torque values - Group N
  • Special Tools and Equipment
    • Special Service Tools - Group N
  • Warnings, Disclaimers, Safety
    • Power-Sounder (Vauxhall only)
  • Other Information
    • Power-Sounder (Vauxhall only)
  • Technical Service Bulletins
    • Abrasion, Wear
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
    • Inoperative - Totally, Partially
      • Starter - Burnt out, engaged during engine is running
      • Alternator - Defect
    • Poor Operation, Incorrect Operation
      • Conference microphone - voice distortion
      • Side airbag - Light comes on, TC 77/87
      • Hands Free Phone Kit - Distortion in the loudspeakers
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
      • Starter - Burnt out, engaged during engine is running
      • Alternator - Defect
    • Warning Lights, Telltale
      • Side airbag - Light comes on, TC 77/87
    • Poor Finish
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
    • Poor Radio Reception on vehicles with roof mounted aerial
  • Technical Information
    • 1998
      • Wiring harness repair - front wiring harness - Astra-G LHD X20DTL with fossil fuel heater element
  • Battery
    • Repair Instructions
      • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install
    • Other Information
      • Battery Diagnosis
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Alternator - Defect
      • Poor Operation, Incorrect Operation
        • Battery - Battery leaky
        • Alternator - Defect
      • Leaks
        • Battery - Battery leaky
  • Check control
    • Wiring Harness
      • Other Information
        • Use of fabric adhesive tape for wiring harness repairs
      • Technical Information
        • 1999
          • Use of fabric adhesive tape for wiring harness repairs
  • Anti-Theft Warning System-M
    • Repair Instructions
      • ATWS Horn, Remove and Install
      • Bonnet Contact, Remove and Install
    • Component Locator
      • Anti-Theft Warning System (ATWS) - Survey of Anti-Theft Warning System
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-theft warning system
    • Horn
      • Repair Instructions
        • Power Sounder, Remove and Install (Vauxhall only)
  • MID (Multi Info Display)
    • Repair Instructions
      • Multi Info Display/Triple Info Display, Remove and Install
      • Bulbs/Telltales, Replace
      • Outside Temperature Sensor, Remove and Install
      • Coolant Temperature Sensor, Remove and Install
      • Coolant Residue Sensor, Remove and Install
      • Cleaner Fluid Residue Sensor, Remove and Install
      • Dynamic Oil Level Control, Remove and Install
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Description and Operation
      • Electrical equipment, instruments Triple-Info-Display (TID) and Multi-Info-Display (MID)
      • Electrical equipment, instruments Modular mimic display MID
    • Specifications
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
    • Other Information
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Technical Service Bulletins
      • Won't Maintain Adjustment
        • MID indicates check oil level despite correct engine oil quantity
      • Warning Lights, Telltale
        • MID - "Check fluid level" warning lamp illuminates
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Bulb tester
        • Bulb tester, trailer
    • Technical Information
      • 1999
        • Program memory codes MID, TID, instrument, electronically-controlled AC
  • TID (Triple Info Display)
    • Repair Instructions
      • Multi Info Display/Triple Info Display, Remove and Install
      • Bulbs/Telltales, Replace
      • Outside Temperature Sensor, Remove and Install
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Description and Operation
      • Electrical equipment, instruments Triple-Info-Display (TID) and Multi-Info-Display (MID)
      • Electrical equipment, instruments Modular mimic display TID
    • Specifications
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
    • Other Information
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Technical Service Bulletins
      • Won't Maintain Adjustment
        • TID flickers, particularly when driving on uneven roads
      • Warning Lights, Telltale
        • TID flickers, particularly when driving on uneven roads
    • Schematic and Routing Diagrams
      • Circuit Diagram
    • Technical Information
      • 1999
        • Program memory codes MID, TID, instrument, electronically-controlled AC
  • Electrical Window Winders
    • Repair Instructions
      • Control Switch - Front Door / Rear Door, Remove and Install
      • Window Winder Motor - Front Door, Remove and Install / Window Winder - Rear Door, Remove and Install
      • Control Electronics - Electronically-Operated Window Winder, Program
    • Description and Operation
      • Electrical equipment, instruments Electronically-controlled window winders
      • Electrical equipment, instruments Modular mimic display
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Electrical Window Lifters
    • Technical Service Bulletins
      • Poor Operation, Incorrect Operation
        • Electric windows - Malfunction
      • Misaligned
        • Electric windows - Malfunction
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Window lifters (MY '98½)
        • Window lifters (as of MY '99)
  • Instruments, Telltales
    • Repair Instructions
      • Parking Brake Telltale Switch, Remove and Install
      • Brake Fluid Level Sensor, Remove and Install
      • Remove and install or replace instrument assembly
      • Instrument Telltales/Lamps, Replace
    • Description and Operation
      • Electrical equipment, instruments Instruments
      • Electrical equipment, instruments Layout in the vehicle
      • Electrical equipment, instruments LCD display
    • Technical Service Bulletins
      • Poor Operation, Incorrect Operation
        • Side Airbag - Light comes on, TC 77/87
      • Warning Lights, Telltale
        • Side Airbag - Light comes on, TC 77/87
    • Tachometer
      • Description and Operation
        • Electrical equipment, instruments Tachometer
    • Temperature Gauge
      • Description and Operation
        • Electrical equipment, instruments Coolant temperature display
    • Fuel Gauge
      • Description and Operation
        • Electrical equipment, instruments Fuel tank display
    • Oil Pressure Instrument
      • Repair Instructions
        • Odometer Sensor, Remove and Install (F13/F13+)
    • Speedometer
      • Description and Operation
        • Electrical equipment, instruments Speedometer
    • Cigarette Lighter
      • Repair Instructions
        • Cigarette Lighter, Remove and Install; Bulb - Cigarette Lighter, Replace
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Cigarette lighter
  • Wiring Harnesses
    • Repair Instructions
      • Repair Instructions|General
      • Repairable Damage
      • Restrictions
      • Operational steps - Brief Survey
      • Step A - Observe Service Literature, Safety Regulations
      • Step B1 - Prepare Special Service Tools
      • Step C - Preparations, General
      • Step D - Damage type 1, Repair of damaged cables
      • Step E - Final Operations
      • General
      • Time Allowances - General
      • Time Allowances
      • Step B2 - Prepare materials
      • Step D - Damage type 2, Replacement of plug casings
      • Step D - Damage type 3, Replacement of individual spring contacts
      • Step D - Damage type 4, Replacement of plug casings and individual spring contacts
      • Step D - Damage type 5, Replacement of complete wiring harness plugs
      • Step D - Damage type 6, Repair of damaged CAN-bus cables
      • Step F - Environmental protection
    • Description and Operation
      • Electrical equipment, instruments Bulkhead wiring harness plug
    • Component Locator
      • Wiring Harness Plugs with Lead Ends - All Vehicles as of MY 1996
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Cable damages - Marten bite attacks
      • Loose, Missing, Broken
        • Cable damages - Marten bite attacks
        • Retrofit heat protection pipe for Y16 idle speed stepper motor cable bundle
      • Rough Idle
        • Engine Driveability - Bad idling
      • Stalls
        • Engine Driveability - Bad idling
  • Fuse Box
    • Repair Instructions
      • Relay Frame - Engine Compartment, Remove and Install
      • Fuel pump relay, Remove and Install (X 14 XE, X 16 XEL)
      • Fuel Pump Relay, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
      • Fuel Pump Relay, Remove and Install
      • Fuel Pump Relay, Remove and Install
      • Fuel Pump Relay, Remove and Install
      • Fuse Box, Replace
  • Switches, Control Unit, Relays, Ignition Lock
    • Repair Instructions
      • Reversing Lamp Switch, Replace or Seal (F13/F13+/F17/F17+/F18)
      • Parking Brake Telltale Switch, Remove and Install
      • TC Switch, Remove and Install (up to MY '01)
      • Bulb Control Sensor, Remove and Install / Bulb Control Sensor - Trailer Hitch, Remove and Install
      • Lock Cylinder for Steering and Ignition Lock, Remove and Install
      • Contact Part for Steering and Ignition Lock, Replace
      • Ignition Key Solenoid Valve Release, Remove and Install
      • Signal Switch, Remove and Install
      • Brake Lamp Switch, Remove and Install
      • Light Switch Centre, Remove and Install
      • Switch for Parking Brake Telltale, Remove and Install
    • Steering and Ignition Lock
      • Technical Service Bulletins
        • Electrostatic Discharging, Electric Shocks
          • Immobiliser control unit,
        • Inoperative - Totally, Partially
          • Starter - Burnt out, engaged during engine is running
        • Poor Operation, Incorrect Operation
          • Starter - Burnt out, engaged during engine is running
    • Signal Switch
      • Repair Instructions
        • Turn Signal Switch, Remove and Install; Screen Wiper Switch, Remove and Install
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Steering Wheel - Knocking noise from airbag contact unit when steering
        • Poor Operation, Incorrect Operation
          • Steering Wheel - Knocking noise from airbag contact unit when steering
    • Low Beam Range Control Unit
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Headlamp levelling
    • Hazard Warning Switch
      • Repair Instructions
        • Hazard Warning Switch, Remove and Install
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Hazard warning lamp, switch
  • Headlamps, Lamps and Horn
    • Repair Instructions
      • Fanfares, Remove and Install
      • Signal Switch, Remove and Install
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Brake lights on constantly (bracket has been bent away)
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Light switch
        • Trailer hitch (as of MY 2000)
        • Trailer hitch (up to MY 2000)
    • Turn Signal Lamps
      • Repair Instructions
        • Headlamp/Signal Lamp, Remove and Install
        • Side Turn Signal Lamp, Remove and Install / Bulb - Side Turn Signal Lamp, Replace
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Turn signal lamps
    • Luggage Compartment Lamp
      • Repair Instructions
        • Switch - Load/Luggage Compartment Illumination, Remove and Install
        • Load/Luggage Compartment Lamp, Remove and Install; Bulb - Load/Luggage Compartment Lamp, Replace
    • Bulbs
      • Repair Instructions
        • Bulbs - Headlamp/Signal Lamp, Replace
        • Side Turn Signal Lamp, Remove and Install / Bulb - Side Turn Signal Lamp, Replace
        • Rear Lamp, Remove and Install / Bulbs - Rear Lamp, Replace
        • License Plate Lamp, Remove and Install - Models F08/F69/F48; Bulb - License Plate Lamp, Replace - Models F08/F69/F48
        • License Plate Lamp, Remove and Install - Models F35/F70; Bulb - License Plate Lamp, Replace - Models F35/F70
        • Lamp - Glove Compartment, Remove and Install / Bulb - Glove Compartment Lamp, Replace
        • Switch - Load/Luggage Compartment Illumination, Remove and Install
        • Load/Luggage Compartment Lamp, Remove and Install; Bulb - Load/Luggage Compartment Lamp, Replace
        • Interior Lamp, Remove and Install; Bulb - Interior Lamp, Replace
        • Rear Reading Lamp, Remove and Install; Bulb - Rear Reading Lamp, Replace
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Burning out of dipped beam bulb H7
    • Glove Box Lamp
      • Repair Instructions
        • Lamp - Glove Compartment, Remove and Install / Bulb - Glove Compartment Lamp, Replace
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Glove box lamp
    • Rear Lamp
      • Repair Instructions
        • Rear Lamp, Remove and Install / Bulbs - Rear Lamp, Replace
      • Description and Operation
        • Electrical equipment, instruments Rear lamps
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Reversing lamps
          • Stop lamp switch (Petrol)
          • Stop lamps
          • Tail lamp, left
          • Tail lamp, right
    • Interior Lamp
      • Repair Instructions
        • Interior Lamp, Remove and Install; Bulb - Interior Lamp, Replace
        • Rear Reading Lamp, Remove and Install; Bulb - Rear Reading Lamp, Replace
      • Description and Operation
        • Electrical equipment, instruments Lamps Interior lamps and reading lamps
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Cigarette lighter
          • Door contact switch
          • Interior lights
          • Trunk lamp
    • Licence Plate Lamp
      • Repair Instructions
        • License Plate Lamp, Remove and Install - Models F08/F69/F48; Bulb - License Plate Lamp, Replace - Models F08/F69/F48
        • License Plate Lamp, Remove and Install - Models F35/F70; Bulb - License Plate Lamp, Replace - Models F35/F70
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Licence plate lamps
    • Fog Lamp
      • Repair Instructions
        • Front Fog Lamp, Adjust
      • Description and Operation
        • Electrical equipment, instruments Fog lamps
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Fog lamps, front
    • Servo Motor Headlamp Range Control
      • Repair Instructions
        • Headlamp Range Control Servo Motor, Remove and Install
    • Centre Brake Light
      • Repair Instructions
        • Centre Brake Light, Remove and Install - Models F08/F48
        • Centre Brake Light, Remove and Install - Models F35/F70
        • Centre Brake Light, Remove and Install - Model F69
      • Description and Operation
        • Electrical equipment, instruments Brake lamp, central
  • Windscreen Wash/Wipe System, Heated Screen
    • Repair Instructions
      • Pump - Screen Wash/Wipe System / Headlamp Washer System, Remove and Install
      • Reservoir - Screen Wash/Wipe System / Headlamp Washer System, Remove and Install
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Washer system, pump - Without function
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Window washer front/rear
    • Rear Screen Wash/Wipe System
      • Repair Instructions
        • Nozzle - Rear Screen Wash/Wipe System, Remove and Install - Models F08/F48
        • Nozzle - Rear Screen Wash/Wipe System, Remove and Install - Models F35/F70
        • Rear Screen Wiper Motor, Remove and Install
      • Description and Operation
        • Electrical equipment, instruments Tailgate wiper and washer system
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Back window wiper
          • Window washer front/rear
    • Headlamp Wash/Wipe System
      • Repair Instructions
        • Nozzles - Headlamp Washer System, Remove and Install
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Headlamp washer
  • Central Door Locking System
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Central Door Locking CDL
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Central door locking
  • Immobiliser
    • Description and Operation
      • Engine, engine attaching parts Electronic immobiliser with transponder
      • Engine, engine attaching parts Layout in the vehicle
      • Engine, engine attaching parts Function
      • Engine, engine attaching parts Functional diagram
      • Engine, engine attaching parts Car pass
      • Engine, engine attaching parts Description of individual components Transponder
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
    • Technical Service Bulletins
      • Electrostatic Discharging, Electric Shocks
        • Immobiliser control unit,
    • Schematic and Routing Diagrams
      • Circuit Diagram
    • Control Unit
      • Repair Instructions
        • Immobiliser Control Unit, Remove and Install
        • Immobiliser Control Unit, Remove and Install
        • Immobiliser Control Unit, Remove and Install
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install
        • Immobiliser Control Unit, Remove and Install Install
        • Immobiliser Control Unit, Remove and Install
        • Immobiliser Control Unit Remove and Install
      • Description and Operation
        • Engine, engine attaching parts Immobiliser control unit
        • Engine, engine attaching parts System programming
      • Technical Information
        • 1998
          • Immobiliser Control Unit Remove and Install
  • Multitimer
    • Repair Instructions
      • Multi-timer, Remove and Install
    • Description and Operation
      • Electrical equipment, instruments Multitimer Modular mimic display
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
    • Schematic and Routing Diagrams
      • Circuit Diagram
  • Central locking with ATWS (electronic)
    • Repair Instructions
      • Servo Motors for Doors, Remove and Install Control Unit for Central Door Locking/Anti-theft Warning System, Remove and Install
      • Key with Radio-Remote Control - Replace Battery
    • Description and Operation
      • Electrical equipment, instruments Central door locking system (CDLS) with radio remote control
      • Electrical equipment, instruments Anti-theft warning system (ATWS) with cen. door lock. (CDLS) & rad. rem. cont.
      • Electrical equipment, instruments Layout in the vehicle
      • Electrical equipment, instruments Anti-theft warning sys. (ATWS) functions
      • Electrical equipment, instruments Modular mimic display
      • Electrical equipment, instruments Battery change with key type with rad. rem. cont. cent. door locking
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Anti-Theft Warning with Central Door Locking ATWS+CDL
    • Other Information
      • Radio remote control transmitter with new fob casing
    • Technical Service Bulletins
      • Loose, Missing, Broken
        • Radio remote control - cracked buttons
      • Chip, Crack
        • Radio remote control - cracked buttons
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-theft warning system
        • Central door locking
        • Sirene/Signal horn
    • Technical Information
      • 1999
        • Radio remote control transmitter with new fob casing
    • Switches
      • Repair Instructions
        • Door Contact Switch, Remove and Install
    • Servo
      • Repair Instructions
        • Servo Motor Tailgate, Remove and Install
        • Servo Motor Fuel Filler Cover, Remove and Install
  • Central Electrics
    • Repair Instructions
      • Positive Distribution, Remove and Install
      • Relay Frame - Engine Compartment, Remove and Install
      • Fuse Box, Replace
  • Communication / navigation
    • Repair Instructions
      • Installation Instructions for Mobile Phones and Radio Equipment
      • GPS Control Unit, Remove and Install
      • Navigation System (not NCDR 3000): GPS Antenna, Remove and Install - Model F67
    • Navigation system
      • Repair Instructions
        • Navigation System (NCDR 3000) - Arrangement of Components
        • Navigation System (NCDR 3000): NCDR 3000 Remove and Install
        • Navigation System (NCDR 3000): Navigation Control Unit, Remove and Install
        • Navigation System (NCDR 3000): GPS Antenna, Replace
      • Component Locator
        • Navigation System (NCDR 3000) - Arrangement of Components
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Global Positioning System
• R Accessories
  • Description and Operation
    • Introduction Division of new technical developments Astra G brochure
    • Techline Diagnosis software
    • Techline Diagnostic plug layout
    • Inspection system New developments to be noted in the case of the Astra G
    • Inspection system Opel Service Manual, MY 98 1/2
    • Inspection system Inspection brochure
    • Inspection system Pre-delivery inspection
    • Introduction Division of new technical developments Astra G brochure
    • Introduction The product
    • General Type and model code
    • General View - saloon, 3-door
    • General View - saloon, 5-door
    • General View - estate, 5-door
    • General Dimensions
  • Component Locator
    • Allocation of components
  • Specifications
    • Technical Data
  • Special Tools and Equipment
    • Special tools - Group R
  • Trailer Hitch
    • Repair Instructions
      • Trailer Hitch, Remove and Install
      • Trailer hitch wiring harnesses, Remove and Install
      • System, Operational Check
      • Socket - Trailer Hitch, Remove and Install
    • Description and Operation
      • Special equipment, accessories Trailer hitch
    • Component Locator
      • Trailer hitch, overview mechanical trailer hitch
    • Specifications
      • Trailer Operation
    • Other Information
      • Trailer Operation
  • Antenna
    • Repair Instructions
      • Navigation System (not NCDR 3000): GPS Antenna, Remove and Install - Model F67
    • Technical Service Bulletins
      • Poor Radio Reception on vehicles with roof mounted aerial
  • Outside Rear View Mirror
    • Repair Instructions
      • Exterior Rear-view Mirror, Remove and Install
      • Mirror Face, Remove and Install
      • Servo Motor - Outside Rear View Mirror, Remove and Install
      • Mirror Actuating Switch, Remove and Install
      • Cover - Mirror Casing, Remove and Install
    • Description and Operation
      • Body equipment Rear view mirrors, exterior
  • Electronic Cruise Control
    • Repair Instructions
      • Cruise Control Bowden Cable, Remove and Install
      • Control Unit / Actuator, Remove and Install
    • Description and Operation
      • Engine, engine attaching parts Electronic cruise control
      • Engine, engine attaching parts Modular mimic display
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Cruise control
  • Radio
    • Repair Instructions
      • Radio, Remove and Install
      • Radio Installation Frame, Remove and Install
      • CD Changer, Remove and Install
      • Wide-Band Loudspeaker - Front Door, Remove and Install
      • Treble Loudspeaker - Front Door, Remove and Install
      • Wide-Band Loudspeaker - Rear Door, Remove and Install
      • Treble Loudspeaker - Rear Door, Remove and Install
      • Remote Control - Radio, Remove and Install
      • Wide-band Loudspeaker - Rear Quarter Panel, Remove and Install - Model F08
      • Navigation System (NCDR 3000): NCDR 3000 Remove and Install
    • Description and Operation
      • Special equipment, accessories Radio system Radio units
      • Special equipment, accessories Layout of loudspeakers
      • Radio program
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Audio Systems
    • Technical Service Bulletins
      • Poor Operation, Incorrect Operation
        • Hands Free Phone Kit - Distortion in the loudspeakers
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • CD-Changer
        • Carphone
        • Navigation system (as of MY 2000)
        • Navigation system (up to MY 2000)
        • Remote control, radio
        • Speakers
        • Telephone
  • Roof Luggage Carrier (Railing)
    • Repair Instructions
      • Roof Railing, Remove and Install - Model F35/F70
    • Specifications
      • Roof Load
    • Other Information
      • Roof Load
  • Additional Lighting
    • Repair Instructions
      • Bulb - Fog Lamp, Replace
      • Front Fog Lamp, Adjust
  • Other Accessories
    • Repair Instructions
      • Microphone, Remove and Install
      • Install under-run protection subsequently
    • Description and Operation
      • Special equipment, accessories Luggage floor net, estate
      • Special equipment, accessories D network telephone inst. preparation Mobile telephone installation
    • Component Locator
      • Survey of Cable Routing