vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Injector Nozzle, Remove and Install Injection System, Remove and Install > < Thermostat Housing, Remove and Install

Coolant Pump, Remove and Install

  Remove

Remove air cleaner housing with air intake hose and hot film mass air flow meter – see illustration "Air Ducts".

Remove upper part of toothed belt cover – see operation "Toothed Belt Cover – Upper Part, Remove and Install".

For version with AC: Remove ribbed V-belts – see operation "Ribbed V-belts, Remove and Install".

Remove V-belt – see operation "V-belt, Remove and Install".

Remove lower part of toothed belt cover – see operation "Toothed Belt Cover – Lower Part, Remove and Install".

Remove right engine damping block – see operation "Engine Damping Block, Right, Remove and Install".

Remove toothed belt – see operation "Toothed Belt, Remove and Install".

Remove toothed belt tension roller – see operation "Toothed Belt Tension Roller, Remove and Install".

Remove engine damping block main bracket (1) from cylinder block.

Open coolant drain bolt – collect escaping coolant.

Remove coolant pump (2) from cylinder block.

Object Number: 2398691  Size: DEFAULT


  Clean

Clean sealing surfaces and remove gasket residues.

Before installing coolant pump, coat sealing surface (1) with silicon grease (white).

Object Number: 2398717  Size: DEFAULT


  Install

Attach coolant pump to cylinder block with new gasket – tightening torque 25 Nm / 18 lbf. ft.

Attach engine damping block support to cylinder block – tightening torque 50 Nm / 37 lbf. ft.

Install toothed belt tension roller – see operation "Toothed Belt Tension Roller, Remove and Install".

Install toothed belt – see operation "Toothed Belt, Remove and Install".

Install right engine damping block – see operation "Engine Damping Block, Right, Remove and Install".

Install lower part of toothed belt cover – see operation "Toothed Belt Cover – Lower Part, Remove and Install".

Install V-belt – see operation "V-belt, Remove and Install".

For version with AC: Install ribbed V-belt – see operation "Ribbed V-belt, Remove and Install".

Install upper part of toothed belt cover – see operation "Toothed Belt Cover – Upper Part, Remove and Install".

Install air cleaner housing with air intake hose and hot film mass air flow meter – see illustration "Air Ducts".

  Inspect

Charge and bleed cooling system – see operation "Cooling System, Charge and Bleed" and "Cooling System, Check for Leaks".


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Injector Nozzle, Remove and Install Injection System, Remove and Install > < Thermostat Housing, Remove and Install