vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Vacuum Pump, Remove and Install > < Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)

Vacuum Pump, Remove and Install

  Remove

Remove charge air pipe with charge air hose for Y 20 DTH and Y 22 DTR engines - see illustration "Air duct Y 20 DTH up to MY 2003" and "Air duct Y 20 DTH as of MY 2003, Y 22 DTR".

Detach brake servo vacuum line (2) and vacuum hose (3) from vacuum pump.

Remove fastening bolts (1) from both engine transport shackles. Press fuel lines out of brackets and route wiring harness bracket with wiring harness aside downwards.

Remove fastening bolts (4) and remove vacuum pump from cylinder head.

Object Number: 2398965  Size: DEFAULT

  Clean

Clean sealing surfaces and remove gasket residues.

  Install

Attach vacuum pump with new seal ring to cylinder head – tightening torque 8 Nm / 6 lbf. ft.

Attach wiring harness bracket to both engine transport shackles and insert fuel lines in brackets.

Connect vacuum hose to vacuum pump.

Attach brake servo vacuum line to vacuum pump.

Install charge air pipe with charge air hose for Y 20 DTH and Y 22 DTR engines - see illustration "Air duct Y 20 DTH up to MY 2003" and "Air duct Y 20 DTH as of MY 2003, Y 22 DTR".


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Vacuum Pump, Remove and Install > < Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)