vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Cylinder Head Cover, Remove and Install > < Throttle Body (Throttle Valve Adjuster), Remove and Install (X 18 XE1)

Injectors, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)

  Remove

Remove engine cover (3).

Disconnect wiring harness plug (1) from hot film mass air flow meter.

Detach air intake manifold (2) together with hot film mass air flow meter from upper part of air cleaner housing and from throttle body.

Detach engine vent hose (4) from cylinder head cover and throttle body.

Detach or disconnect all wiring connections which are connected to the plug strip (5) and place out of way – note cable routing.

For Z 18 XE and Z 18 XEL: Detach fastening bolt from engine transport shackle.

Detach plug strip from injectors with wiring trough and place to one side.

Object Number: 2398400  Size: DEFAULT

Caution

Fuel leak – observe safety regulations and national legislation. Reduce fuel with Pressure Tester KM-J-34730-91 via testing port – collect escaping fuel in suitable container.

  Remove

Detach fuel feed line (1) from fuel distributor pipe (2).

Unscrew fastening bolts (arrows) for fuel distributor pipe.

Remove fuel distributor pipe with injectors from intake manifold.

Detach spring clip (3) for relevant injector and remove injector.

Object Number: 2398401  Size: DEFAULT

  Install

Coat new seal rings (4) for injector with clean engine oil.

Insert injector in fuel distributor pipe and fasten with spring clip – ensure installation position is correct.

Insert fuel distributor tube with injectors in intake manifold and fasten – tightening torque 8 Nm / 6 lbf. ft.

Attach fuel feed lines to fuel distributor pipe – tightening torque 15 Nm / 11 lbf. ft.

Connect plug strip to injectors – plug strip must engage audibly – ensure correct seating.

For Z 18 XE and Z 18 XEL: Install fastening bolt for plug strip to engine transport shackle.

Attach or connect all wiring connections which are connected to the plug strip or cable bunch and ensure cable routing is correct.

Attach engine vent hoses.

Attach air intake manifold together with hot film mass air flow meter to upper part of air cleaner housing and to throttle body.

Attach wiring harness plug to hot film mass air flow meter.

Install engine cover.


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Cylinder Head Cover, Remove and Install > < Throttle Body (Throttle Valve Adjuster), Remove and Install (X 18 XE1)