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OHC Petrol Engine|Description and Operation > < Reprogrammable Electronic Control Units all Petrol Vaariants

Recommended Torque Values

 

Nm

Starter to transmission

40

Starter to cylinder block

25

Drive disc to crankshaft

60

Exhaust manifold to cylinder head

22 1)

Battery support to body

15

Camshaft sensor fastening bolt to camshaft housing

16

DIS Ignition Module to camshaft housing carrier

8

Throttle valve injection housing to intake manifold

22

Upper part of throttle valve injection housing to throttle valve injection housing

6

Throttle body to intake manifold

9

Pressure plate to camshaft housing

8

Dynamic oil level control to oil pan

8 2)

Intake manifold to cylinder head

22 1)  

Accelerator pedal to bulkhead

12

Engine vent flange to cylinder block

8

Alternator to alternator support

35

Alternator to alternator shackle

20

Transmission to cylinder block

60

Alternator support to cylinder block

35

Left engine damping block support to transmission

35

Engine damping block support to cylinder block

50

Bowden cable bracket to intake manifold

9

Crankshaft pulse pickup bracket to oil pump

10

Wiring harness bracket to intake manifold

20

Rear engine damping block bracket to transmission

80

Engine damping block bracket to engine damping block support (left)

55

Engine damping block bracket to engine damping block support (right)

55

Engine damping block bracket to engine damping block (left)

55

Engine damping block bracket to engine damping block (right)

55

Rear toothed belt cover to camshaft housing

6

Rear toothed belt cover to oil pump housing

6

Heat shield to exhaust manifold

8

Heat shield sleeves (spark plugs) to cylinder head

25

Crankshaft pulse pickup to bracket

8

Increment disc to toothed belt drive gear

95 + 30° + 15° 3)

Wiring trough to cylinder head

8

V-belt tensioner to alternator support

25

Refrigerant line to receiver-dryer

20

Refrigerant line to refrigerant line intake side (air cleaner housing)

20

Knock sensor to cylinder block

20

Fuel distributor tube to intake manifold

4

Fuel supply and return line to throttle valve guards

15

Coolant pump to cylinder block

8

Coolant pipe to transmission

60

Coolant pipe to cylinder block

20

Crankshaft bearing cap to cylinder block

50 + 45° + 15° 3)  

Oxygen sensor to exhaust manifold

40

Oxygen sensor for catalytic converter control

40

Alternator shackle to intake manifold

20

Fan housing to radiator

5

Rear engine damping block to bracket

55

Rear engine damping block to front axle body

55

Left engine damping block to body (side member)

20

Right engine damping block to body (side member)

35

Front engine damping block to transmission

60

Front engine damping block to front axle body

55

Camshaft housing cover to camshaft housing

8

Camshaft pulley to camshaft

45

Oil drain bolt to oil pan (sheet steel with hex screw and copper washer)

55

Oil drain bolt to oil pan (aluminium with hex screw and copper washer)

45

Oil drain bolt to oil pan (aluminium with inner torx with O-ring insert)

14

Oil pressure switch to oil pump

30

Oil filter to oil pump

15

Oil lines to radiator (AT)

25

Oil pump to cylinder block

10

Oil pump cover to oil pump

6

Oil intake pipe to oil pump

8 2)  

Oil intake pipe to cylinder block

8

Oil baffle plate to oil pan

8

Oil pan to transmission

40

oil pan to oil pump

10 2)  

Oil pan to cylinder block

10 1)  

Swing arm to spring strut

65 1)  

Con-rod bearing cap to con-rod

25 + 30° 3)  

Wheel to wheel hub

110

Hose clamps for air intake hose

3.5

Flywheel to crankshaft

35 + 30° + 15° 3)  

Coolant temperature sensor to intake manifold

20

Support to alternator and intake manifold

20

Thermostat housing to cylinder head

10

Carrier plate (DIS ignition module) to camshaft housing

12

Lower radiator bracket to front axle body

15

Condenser to radiator

5

Closure bolt, safety valve to oil pump

50

Front axle body to body (all bolts)

90 + 45° + 15° 3)  

Front exhaust pipe to exhaust manifold (hex bolts)

35 4)

Front exhaust pipe to exhaust manifold (hex nuts)

45 1)  

Toothed belt cover – upper part to rear toothed belt cover

4

Toothed belt cover, lower part to rear toothed belt cover

4

Toothed belt tension roller to oil pump housing

20

Spark plug to cylinder head

25

Intermediate spindle to steering intermediate spindle

22 5)

Cylinder head and camshaft housing to cylinder block

25 + 85° + 85° + 20° 3)  



1 ) Use new fastening nut(s).
2 ) Recut threads before re-use and insert bolts with screw locking compound (red). The installation time including torque checking is max. 10 min.
3 ) Use new fastening bolt(s).
4 ) Insert bolts with assembly paste (white).
5 ) Insert new bolt with screw locking compound (red).

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OHC Petrol Engine|Description and Operation > < Reprogrammable Electronic Control Units all Petrol Vaariants