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Seal Ring – Oil Pump, Replace / Front Seal
Ring – Crankshaft, Replace
 Remove
Remove air cleaner housing with air intake cover – see
illustration "Air Ducts (X 16 SZR)" and illustration "Air Ducts (Z
16 SE)".
Remove upper part of toothed belt cover – see operation
"Toothed Belt Cover – Upper Part, Remove and Install".
Remove ribbed V-belts – see operation "Ribbed V-belts,
Remove and Install".
Remove ribbed V-belt tensioner – see operation "Ribbed
V-belt Tensioner, Remove and Install".
Remove lower part of toothed belt cover – see operation
"Toothed Belt Cover – Lower Part, Remove and Install".
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Caution
Before removing the toothed belt – screw fastening bolt of
the torsional vibration damper into crankshaft and position
crankshaft in direction of engine rotation 60° (dimension I) in
front of TDC mark.
Remove
Remove toothed belt – see operation "Toothed Belt, Remove
and Install".
Remove fastening bolt for torsional vibration damper from
crankshaft and pull toothed belt drive gear from crankshaft.
Edge out crankshaft seal ring (1) with suitable tool.
Caution
Do not damage sealing surfaces.
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Install
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Slide Protective Sleeve KM-417 (1) onto crankshaft journal.
Lightly coat sealing lip of the new seal ring with silicon grease
(white) and slide over the protective sleeve onto crankshaft
journal.
Remove
Remove protective sleeve of KM-417 from crank journal.
Install
Press seal ring with KM-417 (3) in oil pump – use bolt (2)
and washer (4) of toothed belt drive gear.
Slide toothed belt drive gear onto crankshaft.
Install toothed belt – see operation "Toothed Belt, Remove
and Install".
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Install lower part of toothed belt cover – see operation
"Toothed Belt Cover – Lower Part, Remove and Install".
Install ribbed V-belt tensioner – see operation "Ribbed
V-belt Tensioner, Remove and Install".
Install ribbed V-belt – see operation "Ribbed V-belt,
Remove and Install".
Install upper part of toothed belt cover – see operation
"Toothed Belt Cover – Upper Part, Remove and Install".
Install air cleaner housing with air intake cover – see
illustration "Air Ducts (X 16 SZR)" and illustration "Air Ducts (Z
16 SE)".
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