vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Intermediate Drive Gear, Remove and Install (AF 13-II) > < Front Ring Gear with Freewheel F1, Disassemble and Assemble (AF 13-II)

Multi-disc Brake Assembly B2, Remove and Install (AF 13-II)

  Remove

Remove transmission – see operation "Transmission, Remove and Install (AF 13-II/AF 17)".

Remove multi-plate clutch assembly C1- see operation "Multi-plate Clutch Assembly C1, Remove and Install (AF 13-II)".

Remove multi-plate clutch assembly C0 and C3 – see operation "Multi-plate Clutch C0 and C3, Remove and Install (AF 13-II)".

Remove rear ring gear with freewheel F0, see operation "Rear Ring Gear with Freewheel F0,Remove and Install (AF 13-II)"

Remove front ring gear assembly with freewheel F1 and planet carrier – see operation "Rear Ring Gear Assembly with Freewheel F1 and Planet Carrier, Remove and Install (AF 13-II)".

Remove retaining ring (1) for multi-disc brake B2 with screwdriver.

Remove flange (2), steel and lining plates (3) for multi-disc brake B2 – see "Technical Data", section "Parts List" for number of steel and lining plates.

Remove retaining ring (4) with screwdriver. Remove return springs assembly (5) from pistons for multi-disc brake B2.

Remove piston for multi-disc brake B2 (6) - cut off the end of KM-994 in advance and insert KM-994 into bore hole. Blow in low pressure compressed air (arrow), assist with pliers, if necessary.

Object Number: 2392238  Size: DEFAULT

  Inspect

Check lining plates for wear and replace if necessary. New lining plates must be laid in transmission fluid for at least 2 hours before installation.

  Remove

Remove rubber O-rings from piston (3) for multi-disc brake B2:

(1)

Piston seal ring (outer)

(2)

Piston seal ring (inner)


Object Number: 2399785  Size: DEFAULT

  Install

Coat new piston seal rings with transmission fluid and attach to piston for multi-disc brake B2.

Insert piston (1) for multi-disc brake B2 – do not damage seal rings.

Attach return springs assembly (2) to piston B2. Insert new retaining ring (3) in groove provided with suitable screwdriver. Ensure that retaining ring fits properly in groove.

Insert flange (4), lining plates (5) and steel plates (6) – number of steel and lining plates see "Technical Data", section "Parts List".

Insert new retaining ring (7) for multi-disc brake B2 with suitable screwdriver.

Object Number: 2391925  Size: DEFAULT

  Measure

Measure piston stroke of multi-disc brake B2 with Dial Gauge MKM-571-B: Blow in low-pressure compressed air (4 bar, arrow); for this, cut off the end of KM-994 in advance and insert KM-994 into bore hole. Place probe on the top lining plate. If necessary, correct piston stroke by installing a suitable compensation flange from the "Service" division.

Measurement value: 1.42 to 2.19 mm.

  Install

Install front ring gear assembly with freewheel F1 and planet carrier – see operation "Rear Ring Gear Assembly with Freewheel F1 and Planet Carrier, Remove and Install (AF 13-II)".

Install rear ring gear with freewheel F0 - see operation "Rear Ring Gear with Freewheel F0, Remove and Install (AF 13-II)"

Install multi-plate clutch assembly C0 and C3 – see operation "Multi-plate Clutch Assembly C0 and C3, Remove and Install (AF 13-II)".

Install multi-plate clutch assembly C1- see operation "Multi-plate Clutch Assembly C1, Remove and Install (AF 13-II)".

Install transmission – see operation "Transmission, Remove and Install (AF 13-II/AF 17)".

Object Number: 2399786  Size: DEFAULT


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Intermediate Drive Gear, Remove and Install (AF 13-II) > < Front Ring Gear with Freewheel F1, Disassemble and Assemble (AF 13-II)