Vacuum Pump, Replace
Remove
1. |
Remove battery support
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3. |
Detach engine management wiring trough (1) from camshaft
housing cover
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Unscrew 3 bolts (arrows)
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4. |
Remove exhaust gas recirculation valve (1)
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Disconnect wiring harness connector.
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Detach EGR cooler pipe (2)
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5. |
Detach coolant hose (1) from thermostat housing cover
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6. |
Detach charge air hose for throttle valve connection (1)
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7. |
Detach intake pipe rear bracket (2) from intake pipe (6)
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8. |
Remove intake pipe together with throttle valve module
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Disconnect wiring harness plug for throttle valve module
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Remove intake pipe lower bracket (5)
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Unscrew 3 bolts (arrows)
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9. |
Detach brake servo vacuum line (2) from vacuum pump
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10. |
Detach vacuum hose (1) from vacuum pump
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11. |
Remove vacuum pump (2)
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Install
12. |
Install vacuum pump
Note: Pay attention to
position of teeth
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Tighten 3x bolt 24 Nm
Note: Note guide
sleeves
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13. |
Attach vacuum hose to vacuum pump
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Important: Quick-release fitting
must audibly engage
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14. |
Attach brake servo vacuum line to vacuum pump
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15. |
Install intake pipe together with throttle valve module
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Connect wiring harness plug, throttle valve module
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Install intake pipe lower bracket
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16. |
Attach intake pipe bracket to intake pipe
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17. |
Attach charge air hose for throttle valve connection
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18. |
Attach coolant hose to thermostat housing.
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19. |
Install EGR valve
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Tighten 4x bolts 24 Nm
Note: Attach coolant
hose bracket
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Attach exhaust gas recirculation cooler pipe
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Fix wiring harness plug
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20. |
Attach engine management wiring trough to camshaft housing
cover
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22. |
Install battery support
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