Field Remedy: 2804
Subject: |
Tailgate - Paint damage |
Models: |
Engines: |
Option: |
Astra J Sports Tourer 2011... |
All |
|
Complaint: |
Paint damage on liftgate and rear bumper
fascia. |
Cause: |
Wrong installed rear bumper fascia outer
bracket causes grinding of liftgate on rear bumper fascia. |
Production: |
|
Remedy:
In case of customer complaint check if paint damage is caused
by grinding of liftgate on rear bumper fascia.
Working Procedure:
1. Check areas on liftgate (1) and rear bumper fascia (2) on both
sides for paint damage in shown areas (Picture I)
2. If the liftgate/bumper fascia show paint damage due to contact
condition procedd as follows
3. Remove rear bumper fascia
- see working procedure "Rear Bumper Fascia Replacement
(Wagon 35)", group "Body Repair / Bumpers and Fascias",
Service Instruction Astra-J.
(Document Number 92446922)
4. Repair paint damage on liftgate and rear bumper fascia
5. Remove rear bumper fascia outer bracket(s)
- Drill out 6 rivets
6. Install rear bumper fascia outer bracket(s) (Picture II, 1)
- Fix with 6 rivets
Note:
Rivet the rear bumper fascia outer bracket in the following order:
- 2 Rivets (2)
- 2 Rivets (3)
- 2 Rivets (4)
Important:
Take care that the rear bumper fascia outer bracket is
riveted strainless!
7. Install rear bumper fascia
- see working procedure "Rear Bumper Fascia Replacement
(Wagon 35)", group "Body Repair / Bumpers and Fascias",
Service Instruction Astra-J.
(Document Number 92446922)
8. Check for eveness of gaps
Spare-Parts: Part-No.: Catalogue-No.:
Rivet, Blind 90589346 14 06 528
Labour Times: TC: Hours:
U3 280 40 Position bracket 90 0.5
correctly
001 Paint repair 90 S.A.
(according to
effort but
max. 1.5 hrs)
The costs for this repair will be covered during warranty and policy.
For policy please refer to the Policy Guideline (WebPG/Kuugel).
The regular Warranty Procedure will apply.
FunctionalGroup: |
B - Paint |
Complaint Group: |
02 - Chafing,16 - Paint problems |
Trouble Code: |
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