Astra J
Fuel Injection Fuel Rail Assembly ReplacementSpecial ToolsEN-6015 Closure PlugsFor equivalent regional tools, refer to Special Tools . Removal Procedure
Warning: Refer to
Gasoline/Gasoline Vapors Warning .
|
| 1. | Open the hood. |
| 2. | Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection . |
| 3. | Remove the engine sight shield. Refer to Engine Sight Shield Replacement . |
| 4. | Remove the fuel Injection fuel feed pipe - fuel rail to fuel injector. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector . |
| 5. | Remove the fuel Injection fuel feed pipe - fuel injection pump to fuel rail. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail . |
| 6. | Close all connections with EN-6015 plugs . |
| 7. | Remove the 3 fuel rail bracket bolts (1). |
| 8. | Remove the engine lift bracket (2). |
| 9. | Remove the fuel rail (3) with the fuel rail bracket (4). |
Installation Procedure
| 1. | Install fuel rail (3) with fuel rail bracket (4). |
| 2. | Install engine lift bracket (2). |
Caution: Refer to Fastener Caution . |
| 3. | Install 3 fuel rail bracket bolts (1) and tighten to 25 N·m (18 lb ft) . |
| 4. | Install the fuel Injection fuel feed pipe - fuel rail to fuel injector. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector . |
| 5. | Install the fuel Injection fuel feed pipe - fuel injection pump to fuel rail. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail . |
| 6. | Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection . |
| 7. | Install the engine sight shield. Refer to Engine Sight Shield Replacement . |
| 8. | Close the hood. |
