vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Engine Coolant Fan Shroud Replacement - LDE,LLU,LUJ,LUW, LXT,LXV,L2W,2HO-AT > < Radiator Outlet Hose Replacement - 1.6L LDE, LGE, LLU, LXV, and 1.8L 2H0

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Engine Coolant Thermostat Housing Replacement (2.0L Diesel LBS and LBX)

Removal Procedure

Caution: Use care when performing this procedure. Use of excessive force may damage the coolant thermostat.

1. Open the hood.
2. Unclip the engine control module bracket and hang the engine control module aside.
3. Drain the cooling system. Refer to Cooling System Draining and Filling .

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Note:  Place a drain tray underneath.
4. Loosen the engine coolant air bleed hose clamp (3).
5. Remove the engine coolant air bleed hose (2) from the engine coolant thermostat housing (1) and hang aside.
6. Loosen the radiator inlet hose clamp (4).
7. Remove the radiator inlet hose (5) and hang aside.

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8. Remove the 3 engine coolant thermostat housing bolts (2).
9. Remove the engine coolant thermostat housing (1).
10. Remove and discard the engine coolant thermostat housing sealing (3).

Installation Procedure


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1. Install a NEW engine coolant thermostat housing sealing (3).
2. Install the engine coolant thermostat housing (1).

Caution: Refer to Fastener Caution .
3. Install the 3 engine coolant thermostat housing bolts and tighten to 8 N·m (71 lb in) .

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4. Reposition the radiator inlet hose (5) and install the radiator inlet hose clamp (4).
5. Install the engine coolant air bleed hose (2) to the engine coolant thermostat housing (1).
6. Install the engine coolant air bleed hose clamp (3).
7. Clip in the engine control module bracket including the engine control module.
8. Fill the cooling system. Refer to Cooling System Draining and Filling .
9. Close the hood.

Engine Coolant Fan Shroud Replacement - LDE,LLU,LUJ,LUW, LXT,LXV,L2W,2HO-AT > < Radiator Outlet Hose Replacement - 1.6L LDE, LGE, LLU, LXV, and 1.8L 2H0