vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Brake Disk (Disk Hub) > < Brake Calliper - Rear Wheel Brake, Remove and Install

Retaining Frame – Brake Calliper of Rear Wheel Brake, Remove and Install

  Remove

1.   Detach rear wheel
•   Mark position in relation to centre of wheel
2.   Remove fastening bolts of brake calliper guide pins (1)
•   During this, counterhold on hexagonal section of the guide pin (arrows)
•   Remove brake calliper (2) from retaining frame and hang up
3.   Remove brake linings (3) and sliding plates (4) from retaining frame
•   Detach both fastening bolts (5) from retaining frame for brake calliper on wheel bearing unit
•   Remove retaining frame.
Object Number: 2409715  Size: DEFAULT


4.   Clean threads of fixing bolts for retaining frame and guide pins.

  Install

5.   Attach retaining frame to wheel bearing unit
•   Coat fastening bolts for brake calliper retaining frame (1) with locking compound
•   Tighten fastening bolts, tightening torque 65 Nm
6.   Insert sliding plates (2) and brake linings (3) in retaining frame
•   Coat retaining frame and sliding frames in the area of the contact surfaces of the brake linings with special grease LUREF_1.gif
•   Insert the brake lining with the wear indicator on the inside of the retaining frame (piston side of the brake calliper).
•   Coat thread of fastening bolts of the guide pins with bolt locking compound
•   Unhitch brake calliper and fit to retaining frame guide pin using upper fastening bolts (4) - tightening torque 45 Nm
Counterhold at hex of upper guide pin (arrows).
Object Number: 2411421  Size: DEFAULT


7.   Press piston of brake calliper back into the housing with KM-6007 (1) and KM-6007-10 (2) back into the housing
Note:   In doing so ensure that the piston is located with a recess aligned with the inspection aperture of the brake calliper (arrows see illustration).
8.   Fold brake calliper downwards (3).
•   Attach with fastening bolt for lower guide pin (4) - tightening torque 27 Nm
Counterhold hexagonal section of lower guide pin (arrow).
Object Number: 2411422  Size: DEFAULT


9.   Fit rear wheel - tightening torque 110 Nm

Brake Disk (Disk Hub) > < Brake Calliper - Rear Wheel Brake, Remove and Install