Vauxhall Workshop Service and Repair Manuals

Lower Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD)

  Remove

4.   Remove ribbed V-belt cover •   Unscrew 3 bolts (1) •   Remove clip (arrow)

5.   Attach KM-6394 •   Position KM-6394 (1) at the front on the front axle body Note:   Both locating pins (arrows) must be seated in the bores in the front axle body. •   Push front bracket (2) in the direction of the arrow •   Place rear bracket (4), right hand side, on front axle body •   Attach rear bracket (3), left hand side – Screw in 2x bolt •   Tighten 6 bolts

6.   Install support •   A KM-6394 – Adjust bracket (2) for support •   Screw on nut (1) 7.   Adjust 3x support •   Transmission side Note:   Turn spindles until mounts (3) are positioned at guide journals free of play •   Engine timing side – Insert journal of the support in the bore of the cylinder block free of play (arrow) – Tighten nuts (1)

8.   Loosen coolant pump ribbed V-belt pulley (1) •   Undo 3 bolts

9.   Remove ribbed V-belt •   Tension ribbed V-belt tensioner in direction of arrow – Use KM-913-A Note:   Mark running direction.

14.   Remove wiring trough •   Unclip vacuum line (4) •   Unclip wiring trough (5) – 2 clips •   Remove bolt (3) •   Disconnect 2 wiring harness plugs – Camshaft sensor (2) – Charge pressure sensor (1) •   Unclip wiring harness 15.   Remove camshaft sensor •   Remove bolt (arrow)

16.   Remove right engine damping block (1) •   Unscrew 4 bolts

17.   Remove right engine bracket (1) •   Unscrew 3 bolts •   Right engine bracket and adapter Note:   Lower bolt cannot be removed

18.   Remove upper toothed belt cover Important:   Take care not to damage the increment counter on the camshaft sprocket when removing the upper toothed belt cover •   Unscrew 8 bolts Note:   Note dissimilar bolt lengths

19.   Raise vehicle 20.   Remove torsional vibration damper (1) •   Unscrew 4 bolts

21.   Detach lower part of toothed belt cover •   Unscrew 3 bolts

  Install